ࡱ> _ lNbjbjzyzy M6b6bWE :::::NNN8DNm^^(x"$ mmmmmmm$nIq@m:%%%@m::4Um+++%::m+%m++bN^ h@o8e&ZbVmkm0mbr 'rhr:hH%%+%%%%%@m@m)%%%m%%%%r%%%%%%%%% B : SECTION 20 05 13 motors GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY Perform all Work required to provide and install high efficiency single- and three-phase electric motors required for equipment supplied under this division of Work as indicated by the Contract Documents, with supplementary items necessary for proper installation. Refer to Electrical Drawings for motor starter sizes. Disconnect switches to be furnished in Division 26. The Fire Suppression, Plumbing and HVAC Subcontractor shall furnish starters for Fire Suppression, Plumbing and HVAC Work. Motor starters shall be provided in accordance with Division 26 Specifications. Some motors furnished in mechanical equipment rooms shall have starters furnished and installed as part of Division 26 (as per Specification Section 26 29 14, Motor Starters). Coordinate with Division 26. Motors rated at less than 190 Watts and intended for intermittent operation need not conform to these Specifications. ECM (Electronically Commutated Motor) motors on air handling units, terminal units, fan-coil units, and computer room air conditioning units are exempt from specification requirements that do not apply due to different electrical design characteristics. REFERENCE STANDARDS The latest published edition of a reference shall be applicable to this Project unless identified by a specific edition date. All reference amendments adopted prior to the effective date of this Contract shall be applicable to this Project. All materials, installation and Workmanship shall comply with the applicable requirements and standards addressed within the following references: AFBMA 9 Load Ratings and Fatigue Life for Ball Bearings. AFBMA 11 Load Ratings and Fatigue Life for Roller Bearings. EISA - The Energy Independence & Securities Act 2007. ANSI/IEEE 112 Test Procedure for Polyphase Induction Motors and Generators. ANSI/NEMA/ MG 1 Motors and Generators Part 31. NFPA 70 National Electrical Code. ANSI C19 Industrial Control Apparatus. NEMA ICS Industrial Control and Systems. NEMA RV 3 - Application and Installation Guidelines for Flexible and Liquidtight Flexible Metal and Nonmetallic Conduits NEMA FB 1 - Fittings, Cast Metal Boxes, and Conduit Bodies for Conduit, Electrical Metallic Tubing, and Cable NEMA FB 2.20 - Selection and Installation Guidelines For Fittings for Use With Flexible Electrical Conduit and Cable NEMA OS 1 - Sheet-Steel Outlet Boxes, Device Boxes, Covers, and Box Supports NEMA OS 2 - Nonmetallic Outlet Boxes, Device Boxes, Covers, and Box Supports NEMA OS 3 - Selection and Installation Guidelines for Electrical Outlet Boxes UL 508 Industrial Control Equipment. ANSI/IEEE 117 Standard Test Procedure for Evaluation of Systems of Insulating Materials for Random Wound AC Electric Machinery. ANSI/NEMA MG 2 Safety Standard for Construction and Guide for Selection, Installation and Use of Electric Motors. ANSI/UL 674 Electric Motors and Generators for Use in Hazardous (Classified) Locations. ANSI/UL 1004 Electric Motors. QUALITY ASSURANCE Motors associated with variable frequency drives (VFD) shall be inverter-duty rated and provided with ceramic bearings to insulate shaft, and Class F 105 degrees C rise insulation. Ref. NEMA MG1 Part 31. Conform to NFPA 70. SUBMITTALS All motors provided by the Contractor shall be of the same manufacturer unless they are an integral part of the piece of equipment to which they are attached. Product Data: Provide the following information for each motor: Manufacturer. Rated full load horsepower. Rated volts. Number of Phases. Insulation Class. Frequency in Hertz. Full load amperes (FLA). Locked rotor amperes (LRA) at rated voltage or NEMA code letter. Nominal speed at full load (rpm). Service factor. NEMA design letter. NEMA machine type (ODP, WP-I, TEFC, etc.). For motors one horsepower and larger, include the following additional information: NEMA frame size. NEMA insulation system classification. For motors required to be installed outdoors, include information showing compliance for outdoor application. Maximum ambient temperature for which motor is designed. Time rating. Bearing size and type data. Guaranteed efficiency and power factor at full load, 75% load, 50% load, 25% load and 0% load. For motors 20 horsepower and larger, include the following additional information: No load amperes. Safe stall time. Motor manufacturers recommended maximum power factor correction capacitor (kvar) that can safely be switched with the motor. Expected value of corrected power factor at no load, 50 percent, 75 percent and full load. Full load amperes with corrected power factor. Maximum guaranteed slip at full load. Operation and Maintenance Data: Submit operation and maintenance data including assembly Drawings, bearing data including replacement sizes, and lubrication instructions. Alternate Motors: If a motor horsepower rating larger than indicated is offered as a substitute and accepted, provide required changes in size of conductors, conduits, motor controllers, overload relays, fuses, circuit breakers, switches and other related items at no change in the Contract price. WARRANTY Provide minimum three-year parts warranty from date of substantial completion unless equipment specification requirements are more stringent. Contractor is responsible for any additional warranty required between purchase and substantial completion. PRODUCTS GENERAL All materials shall meet or exceed all applicable referenced standards, federal, state and local requirements, and conform to codes and ordinances of aut horities having jurisdiction. Electrical Service: Refer to Drawing schedules for required electrical characteristics. Design for continuous operation in 40 degrees C environment and for temperature rise in accordance with ANSI/NEMA MG 1 limits for insulation class, Service Factor and motor enclosure type. Totally Enclosed Motors: Design for a service factor of 1.00 and an 80 degrees C maximum temperature rise in the same conditions. ExplosionProof Motors: UL approved and labeled for hazard classification, with over temperature protection. Visible Stainless Steel Nameplate: Indicating motor horsepower, voltage, phase, cycles, RPM, full load amps, locked rotor amps, frame size, manufacturers name and model number, Service Factor, Power Factor, efficiency. When bearings are oil lubricated, include oil type information on a suitable nameplate. Indicate bearing data if nonstandard. Attach the nameplates to the motor with stainless steel fastening pins or screws. Electrical Connection: Provide adequately sized metal electrical connection box for conduit connection. For fractional horsepower motors where connection is made directly, provide metal electrical box for conduit connection. Motors shall be built in accordance with the latest ANSI, IEEE and NEMA Standards and shall be fully coordinated with the equipment served, shall be of sizes and electrical characteristics scheduled and of approved manufacturer as listed below or of the same manufacturer as the equipment which they serve. Nameplate rating of motors shall match the characteristics scheduled. All motors shall be designed for normal starting torque unless the driven machine requires high starting torque and shall be selected for quiet operation, free from magnetic hum. All motors shall be provided with adequately sized electrical connection box for attachment of flexible conduit. Paragraph 1.03 of this specification refers to the NEMA standards and publications relevant to applications and use of both metal and liquid tight flexible conduit. When motors are connected to driven equipment by the use of a V-belt drive, they shall be furnished with adjustable rails. All air handling unit motor(s) with single and fan array arrangements, exhaust fan motors, chilled and hot water pump motors shall be compatible with variable frequency drive controllers. Equipment manufacturer shall coordinate with VFD manufacturer to ensure compatibility. Characteristics of motors furnished on equipment shall be furnished to VFD manufacturer for review, prior to installing motor on equipment. VFDs shall be furnished with driven equipment and shall be run tested as an equipment unit at factory prior to shipment. Submit run test report prior to shipping. F.O.B. of motors to factory shall be by the equipment manufacturer. Motors shall be open dripproof type, except where specified or noted otherwise on the construction drawing. Motors to hp shall be Subtype II and meet the minimum requirements of EPAct92 for minimum NEMA nominal efficiency motors. Motors 1 to 200 hp shall be Subtype I and meet the minimum requirements of NEMA Table 12-12 for NEMA premium efficiency motors. Manufacturers Manufacturer: Company specializing in the manufacture of electric motors for HVAC and plumbing equipment use, and their accessories, with minimum three (3) years documented product development, testing and manufacturing experience. Baldor/Reliance - Super E NEMA Premium Efficiency. Marathon - NEMA Premium Efficiency. Siemens NEMA Premium Efficiency U.S. Electrical NEMA Premium Efficiency. TECO Westinghouse DESIGN TYPE Motors Smaller than 1/6 Horsepower: Single-phase squirrel-cage induction motors with integral thermal protectors. Motors 1/6 through 1/2 Horsepower: Single-phase NEMA Design Letter B, squirrel-cage induction motors with integral thermal protectors. Motors Larger than 1/2 Horsepower: 3-phase, NEMA Design Letter B, squirrel-cage induction motors. Motor Driven by Variable Frequency Drives (VFDs): Inverter duty motors. MOTOR INSULATION Class. Use Class F insulation system meeting the requirements of NEMA MG Part 31 and made of non-hygroscopic materials for motors 10 HP and larger. Use Class B Temperature Rise: NEMA MG 1 12.41 for fractional horsepower motors and NEMA MG 1-12.42 for integral horsepower motors. Outdoor Suitability: Where motors must be suitable for outdoor installation, insulation must withstand 1 full week (168 hours) of testing in a chamber maintained at 100 percent relative humidity and 40C ambient temperature. Immediately after the test period, insulation system must have a minimum resistance of 1.5 megaohms. Coat inside circumference of the stator and the outside circumference of the rotor and shaft with the same moisture-resistant insulation system. VFD Motors: Inverter duty type and capable of withstanding repeated peaks of 1600 volts at 0.1 microsecond rise time. Comply with NEMA MG-1 Part 31. LEADS Use not less than ASTM B 173, Class G, stranded copper conductors with insulation the same as or better than specified in the preceding Motor Insulation paragraph. Provide permanent identification numbers on leads according to NEMA MG 1 2.02. Use crimp-on, solderless copper terminals on leads and place heat-shrink insulation sleeves or covers between leads and terminals. ENCLOSURE Indoors: Open drip-proof (ODP). Use steel frame for motors smaller than 3/4 horsepower and up to 10 HP, and cast-iron frame for motors over 10 horsepower. Outdoors: Completely enclosed, fan cooled (TEFC), with a corrosion-resistant drain plug under each bearing. Use cast-iron frame. Motors 5 HP and greater that are driven by variable frequency drives, provide motor with factory mounted AEGIS shaft grounding ring. Where factory mounting is not available, installation of shaft grounding shall be bolted in accordance with the manufacturers recommendations and shall not void the warranty. Conductive epoxy installation is not acceptable. BEARINGS Motors Smaller than 1/6 Horsepower: Motor manufacturer's standard bearing is acceptable. Motors 1/6 Horsepower and Larger: Antifriction: Supply motors with grease-lubricated antifriction ball bearings conservatively rated for long life under the total radial and thrust loads produced by the actual combination of motor-driven equipment. Provide each motor with suitable lubrication fittings and pressure relief devices suitable for in-service lubrication. Oil Lubricated: If the driven equipment Section specifies oil-lubricated bearings for motors, include a suitable sight gauge on each bearing with maximum and minimum levels clearly indicated. Motors driven by VFDs shall have ceramic bearings for all bearings (front and back) to fully insulate the shaft. Use of shaft grounding rings as an alternate is not acceptable. HARDWARE Use structural bolts, washers, nuts, pins, and similar items manufactured of high-strength steel. Use only hexagon-head bolts and hexagon nuts. Use corrosion-resistant materials or protect hardware from corrosion by hot-dip galvanizing, chrome plating, or cadmium plating. CONDUIT BOX For each motor not supplied with a cord and plug, provide a conduit box suitably sized for the motor lead terminations, in accordance with the National Electrical Code, Section 430-12. Include a grounding lug for motors 1/6 horsepower and larger. Supply a gasket suitable for the motor enclosure type and application. PAINT Manufacturer's standard shop paints for prime and finish coats are acceptable. NOISE Provide integral horsepower motors with overall sound power levels meeting the requirements of MG 1-12.49. SEVERE DUTY MOTORS Motors that are specified in their respective section to be severe duty motors shall be in accordance with IEEE 841 Severe Duty Motors. STARTING EQUIPMENT Each motor shall be provided with proper starting equipment. Starting equipment shall be furnished by this Division. Relays and equipment supplied by this Contractor shall be integral with electrical equipment supplied. RATING Speed and Size: Speed and approximate horsepower ratings are specified in equipment Specification Sections or are indicated on the Drawings. Furnish motors sufficiently sized for the particular application and with full-load rating not less than required by the driven equipment at specified capacity. Size motors so as not to overload at any point throughout the normal operating range. Voltage: Single phase: 115 volts for 120-volt nominal system voltage. Three phase: 200 volts for 208-volt nominal system voltage. Three phase: 230 volts for 240-volt nominal system voltage. Three phase: 230/460 volts for 240/480-volt nominal system voltage. Three phase: 460 volts for 480-volt nominal system voltage. Frequency: 60 Hertz. Efficiency: Provide energy-efficient motors meeting the requirements of NEMA MG1-12.55A, Table 12Y and MG 1.41.3. Efficiency to be determined by testing in accordance with NEMA MG 112.53 using IEEE 112A Method B. Service Factor: According to NEMA MG 1-12.47 but not less than those indicated per the Table below. Acceleration Time: For integral horsepower motors, the calculated acceleration time of the combined motor and driven load shall not exceed 4 seconds at 90 percent of rated voltage. Table: NEMA Open Motor Service Factors: Horsepower 3600 RPM 1800 RPM 1200 RPM 900 RPM1/6 1/31.351.351.351.351.251.251.251.151.251.251.151.1511.251.151.151.151.5-150 and above 150 1.151.151.151.15EXECUTION ApplicaTION Single-phase motors shall be squirrel cage induction or ECM type. Motors located in exterior locations and in direct drive axial fans, roll filters, humidifiers and draw-through air units shall be totally enclosed weatherproof epoxy-sealed type. Motors located in exterior locations in or near cooling towers shall be severe duty motors. INSTALLATION Installation shall meet or exceed all applicable federal, state and local requirements, referenced standards and conform to codes and ordinances of authorities having jurisdiction. All installation shall be in accordance with manufacturers published recommendations. Properly install and align motors after installation on the driven equipment. Motor feeders shall be free of splices. In special cases when splice-free feeders are impractical, splices may be allowed given prior written approval from the Owner. Use crimp-on, solderless copper terminals on the branch circuit conductors. For motors 20 horsepower and larger, use 5300 Series 3M motor lead splicing kit or approved equal. When the motor and equipment are installed, the motors nameplate must be in full view. TESTING General: Provide all necessary instruments, labor and personnel required to perform motor inspection and testing. Inspection: Inspect all motors for damage, moisture absorption, alignment, freedom of rotation, proper lubrication, oil leaks, phase and rotation and cleanliness, and report any abnormalities to Owner before energizing. Tests: Motor full load current and full load voltage shall be measured. Motor phase loss and phase unbalance protection shall be tested. Motor Test Report forms included at the end of this Section shall be completed and submitted prior to Substantial Completion. Energizing: After installation has been thoroughly checked and found to be in proper condition, with thermal overloads in motor controllers properly sized and all controls in place, energize the equipment at system voltage for operational testing. Motor Test Report Form: DATE SHEET OF PROJECT NAME PROJECT NO. 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