ࡱ> _ Bbjbjzyzy G6b6br9!66666JJJ8DJ>.(& %' >>>>>>>$?iB*>6)& & ))*>664?>000)66>0)>00:5d;2"v)P; =U>0>Z;.wC,*JwC;wC6;h))0)))))*>*>v,*)))>))))wC)))))))))B : SECTION 20 07 16 Equipment insulation GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY Perform all Work required to provide and install equipment insulation and covering indicated by the Contract Documents with supplementary items necessary for proper installation. REFERENCE STANDARDS The latest published edition of a reference shall be applicable to this Project unless identified by a specific edition date. All reference amendments adopted prior to the effective date of this Contract shall be applicable to this Project. All materials, installation and Workmanship shall comply with the applicable requirements and standards addressed within the following references: ASTM B209  Aluminum and AluminumAlloy Sheet and Plate. ASTM C168 - Terminology Relating to Thermal Insulation Materials. ASTM C177  SteadyState Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded HotPlate Apparatus. ASTM C195  Mineral Fiber Thermal Insulating Cement. ASTM C335  SteadyState Heat Transfer Properties of Horizontal Pipe Insulation. ASTM C449  Mineral Fiber Hydraulic-Setting Thermal Insulating and Finishing Cement. ASTM C518  Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus. ASTM C534  Preformed Flexible Elastomeric Cellular Thermal Insulation in Sheet and Tubular Form. ASTM C547  Mineral Fiber Pipe Insulation. ASTM C552  Cellular Glass Thermal Insulation. ASTM C553 Mineral Fiber Blanket and Felt Insulation. ASTM C578 Rigid, Cellular Polystyrene Thermal Insulation. ASTM C591 Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation. ASTM C612 Mineral Fiber Block and Board Thermal Insulation. ASTM C921  Jackets for Thermal Insulation. ASTM C1126 Faced or Unfaced Rigid Celluar Phenolic Thermal Insulation. ASTM D1056  Flexible Cellular Materials  Sponge or Expanded Rubber. ASTM D1667  Flexible Cellular Materials  Vinyl Chloride Polymers and Copolymers (Closed Cell Foam). ASTM D2842  Water Absorption of Rigid Cellular Plastics. ASTM E96  Water Vapor Transmission of Materials. NFPA 90 Air Conditioning and Ventilation Systems. NFPA 255  Surface Burning Characteristics of Building Materials. UL 723  Surface Burning Characteristics of Building Materials. ASTM D5590 - - Standard Test Method for Determining the Resistance of Paint Films and Related Coatings to Fungal Defacement by Accelerated Four-Week Agar Plate Assay QUALITY ASSURANCE All equipment requiring insulation shall be insulated as specified herein and as required for a complete system. In each case, the insulation shall be equivalent to that specified and materials applied and finished as described in these Specifications. All insulation, jacket, adhesives, mastics, sealers, etc., utilized in the fabrication of these systems shall meet NFPA for fire resistant ratings (maximum of 25 flame spread and 50 smoke developed ratings) and shall be approved by the insulation manufacturer for guaranteed performances when incorporated into their insulation system, unless a specific product is specified for a specific application and is stated as an exception to this requirement. Certificates to this effect shall be submitted along with Contractors submittal data for this section of the Specifications. No material shall be used that, when tested by the ASTM E8489 test method, is found to melt, drip or delaminate to such a degree that the continuity of the flame front is destroyed, thereby resulting in an artificially low flame spread rating. Application Company Qualifications: Company performing the Work of this Section must have minimum three (3) years experience specializing in the trade. All insulation shall be applied by mechanics skilled in this particular Work and regularly engaged in such occupation. All insulation shall be applied in strict accordance with these Specifications and with factory printed recommendations on items not herein mentioned. Unsightly, inadequate, or sloppy Work will not be acceptable. SUBMITTALS Product Data: Provide product description, service application, list of materials, k value, R value, mean temperature range, and thickness for each service and location. Manufacturers Installation Instructions: Indicate procedures that ensure acceptable standards will be achieved. Submit certificates to this effect. Samples: When requested, submit three (3) samples of any representative size illustrating each insulation type. Operation and Maintenance Data: Provide manufacturers recommendations for care and protection. DELIVERY, STORAGE AND HANDLING Deliver materials to the Project Site in original factory packaging, labeled with manufacturers identification including product thermal ratings and thickness. Store insulation in original wrapping and protect from weather and construction traffic. Protect insulation against dirt, water, chemical, and mechanical damage. Maintain ambient temperatures and conditions required by manufacturers of adhesives, mastics and insulation cements. Maintain required ambient temperature during and after installation for minimum period of 24 hours. PRODUCTS GENERAL All materials shall meet or exceed all applicable referenced standards, federal, state and local requirements, and conform to codes and ordinances of authorities having jurisdiction. Manufacturers OwensCorning (Type E1/Type E2). Certainteed Corporation (Type E1 / Type E2). Knauf Corporation (Type E1 / Type E2). Johns Manville Corporation (Type E1 / Type E2). Dow Chemical Company (Type E3). Johns Manville Corporation (Type E4). Armstrong/Armacell (Type E5). Koolphen Products Company (Type E6). Resolco International (Insul-Phen) (Type E6). Pittsburgh/Owens Corning (Type E7). Aluminum Jacket: Fosters/Childers or acceptable substitution. Insulation materials Type E1: Flexible fiberglass or mineral fiber blanket; ASTM C553; 'k' value of 0.24 at 75 degrees F; 2.0 lb/cu ft density. Type E2: Rigid fiberglass or mineral fiber board; ASTM C612; 'k' value of 0.24 at 75 degrees F; 6.0 lb/cu ft density. Type E3: Molded closed cell poyisocyanurate insulation; ASTM E96, ASTM C177, 'k' value of 0.18 at 75 degrees F; ASTM D2842, maximum water absorption value of 0.05 lb/ft2. Type E4: Mineral Wool; ASTM C 547; preformed insulation high temperature insulation; 'k' value of 0.35 at 300 degrees F. Type E5: Closed cell, chemically neutral, neoprene insulation, 'k' value of 0.27 at 75 degrees F; sheet form. Type E6: Phenolic closed cell, ASTM C1126 rigid foam, 2.2 lbs. nominal density, CFC free; ASTM C518, 'k' value of 0.13 at 75 degrees F. Type E7: Rigid cellular glass; ASTM C552; k value of 0.29 at 75 degrees F; 7.5 lb/cu ft density. 0 permeability (Wet Cup Method) ASTM E96. accessories Adhesives: Use Childers CP-82 or Foster 85-20/85-60 adhesive for general purpose. Sealants and Coatings: For general purpose to seal the end of insulation, use Childers CP30 L.O or Foster 30-35 vapor barrier coating and reinforcing mesh for exterior applications. Coating must be covered with metal jacket on exterior applications. Interior applications, use vapor barrier coating (2.04 F.) Use Childers CP-70 or CP-76; Foster 95-50 or 30-45 sealant on below ambient, closed cell pipe insulation, on all longitudinal and butt insulation joints to prevent moisture transmission. Metal jacketing sealant shall be Foster 95-44 or Childers CP-76. Insulating Cement: ASTM C195; hydraulic setting mineral wool; Ryder onecoat. Wire Mesh: Corrosiveresistant metal; 1-inch hexagonal pattern. Primers: To assist with proper bonding with lagging adhesive/canvas, provide light coat of Childers CP 50 AMV1 or Foster 81-42W/30-60 diluted 50 percent with water over insulation or Pittcote 300 thinned with mineral spirits to cover insulating cements prior to finish coating. Coatings and Mastics: Vapor Barrier Coating for below ambient piping--Provide Foster 30-80 or Childers CP-38 on all elbows, fittings, and valves. Coating must adhere to MIL-C-19565C, Type II and must be QPL listed. Weather barriers/breather mastics for all above ambient pipingprovide Childers CP-10/CP-11 or Foster 46-50. [NOTE: When higher humidity levels may be of concern, only specify the following fungus/mold resistant coating for below ambient piping: Foster 30-80 AF (anti fungal). Coating must meet ASTM D 5590 with 0 growth rating.] Reinforcing Mesh: Provide Childers #10 or Foster Mast a Fab reinforicng mesh with coatings and mastics. Lagging Adhesives/Coatings: Provide Childers CP-50 AHV2 or Foster 30-36 for adhering canvas and glass cloths over thermal insulation installed indoors. Adhesive must adhere to MIL-A-3316C Class I, Grade A. lagging adhesive. [NOTE: In areas where higher humidity levels may be of concern, only specify the following fungus resistant lagging adhesive: Foster 30-36 AF or Childers CP-137 AF. (anti fungal) Coatings shall meet ASTM D 5590 with 0 growth rating.] Finish Coats: Provide Childers Encacel V or Foster 60-95 as a finish to coat the insulated elbows/fittings and longitudinal seams and butt joints of vapor barrier jackets or glass cloth jackets for exterior applications. Indoors applications, below ambient: provide vapor barrier coating and reinforcing mesh (2.06G). For above ambient piping, use weather barrier/breather mastic and with reinforcing mesh (2.06G). For finish coat over closed cell elastomeric, use Foster 30-64 or Armstrong "Finish" acrylic finish. PREPARATION preparation Verify that surfaces are clean, foreign material removed, and dry. Maintain required ambient temperature during and after installation for minimum period of 24 hours. Maintain ambient temperatures and conditions required by manufacturers of adhesives, mastics and insulation cements. INSTALLATION Installation shall meet or exceed all applicable federal, state and local requirements, referenced standards and conform to codes and ordinances of authorities having jurisdiction. All installation shall be in accordance with manufacturers published recommendations. Do not insulate factory insulated equipment. On exposed equipment, locate insulation and cover seams in least visible locations. Apply insulation close to equipment by grooving, scoring and beveling insulation. Secure insulation to equipment with studs, pins, clips, adhesive, wires or bands. Fill joints, cracks, seams and depressions with bedding compound to form smooth surface. On cold equipment, use vapor barrier cement. For insulated cold equipment containing fluids below ambient temperature: Provide vapor barrier jackets, factory applied or field applied. Finish with reinforcing mesh and vapor barrier coating. Insulate entire system. For insulated equipment containing fluids above ambient temperature: Provide standard jackets, with or without vapor barrier, factory applied or field applied. Finish with reinforcing mesh and weather barrier/breather mastic. For hot equipment containing fluids 140 degrees F or less, do not insulate flanges or unions, but bevel and seal ends of insulation. For hot equipment conveying fluids over 140 degrees F, insulate flanges and unions, including those at equipment, but label the insulation to indicate a concealed flange or union. Inserts and shields: Application: Equipment 2 inches in diameter or larger. Shields: Galvanized steel between hangers and inserts. Insert location: Between support shield and equipment and under the finish jacket. Insert configuration: Minimum 6 inches long, of same thickness and contour as adjoining insulation; may be factory fabricated. Insert material: Heavy density insulating material suitable for the planned temperature range. Manufacturer shall be responsible to size the length of shield required to prevent insulation from breaking. Finish insulation at supports, protrusions and interruptions. For equipment in mechanical equipment rooms or in finished spaces, finish with aluminum jacket. The longitudinal joint of the jacketing shall be placed with overlap directed to bottom of pipe. The jacketing shall be overlapped a minimum of 3 inches, and it shall be held in place using inch bands applied at 12 inches on center. Securing of the jacket shall be made by the use of 1-inch x 0.016-inch aluminum or stainless-steel bands and seals. The shields at support points shall be secured with 1/2-inch or 0.020-inch stainless steel bands and seals. Ferrous metal surfaces shall be primed with a red lead oxide primer. The metal jacketing and fitting covers shall be fabricated of 9.016-inch aluminum or stainless steel with a smooth finish. Aluminum jacket is not required for equipment insulated with type E2, E6, or E7 insulations. For insulated cold equipment containing fluids below ambient temperature: Exterior applications provide vapor barrier jacket or vapor barrier coating with reinforcing mesh. For insulated equipment containing fluids above ambient temperature: use weather barrier/breather mastic and reinforcing mesh. Cover with aluminum jacket with seams located on bottom side of horizontal equipment. Seal metal jacketing with metal jacketing sealant. Each chilled water pump shall be insulated up to the face of the flanges on the piping connection to the pump and any bare metal that projects over the bed plate of the pump and from which condensation might drip onto the floor. TESTING Verify that equipment has been tested before applying insulation materials. EQUIPMENT INSULATION APPLICATION AND THICKNESS SCHEDULE Equipment  Application  Insulation Type  Insulation Thickness Domestic Hot Water Storage TanksAllE2, E3 or E71-Domestic Cold Water Storage TanksAllE2, E3 or E71-Domestic Cold Water Pressure TanksAllE2, E3 or E71-Hot Thermal Storage TanksAllE42Boiler Feed Water Storage TanksAllE42-1/2Steam Condensate ReceiversAllE42-1/2Condensate TanksAllE3, E5 or E71Hot Water Expansion TanksAllE1, E6 or E71-1/2Heat Exchangers/Converters35-75 Deg FE7275-150 Deg FE22151-250 Deg FE32-Above 250 Deg FE43Chilled Water Expansion TanksAllE5 or E71-1/2Air SeparatorsAllE5 or E71-1/2DeaeratorsAllE42-1/2Flue Gas BreechingAllE43Induced Draft Fan ScrollsAllE43Flue Stacks to RoofAllE43Boiler and Flue BoxesAllE43Boiler Drum HeadsAllE43Chiller Cold Surfaces (Not Factory Insulated)AllE5 or E71-Chilled Water Pump BodiesAllE6 or E71-Chemical Feed (Chilled/Hot Water)AllE5MufflerAllE44 END OF SECTION 20 07 16   MD ANDERSON Project No. XXXXXX MD ANDERSON PROJECT NAME A/E Name Issue Description A/E Project No. Month 00, 0000 鶹ӳ EQUIPMENT INSULATION MD Anderson Cancer Center 20 07 16 MS 20190301  PAGE 1 OF  NUMPAGES 7 %&;ABJiq}= O  f n u  ( ) h !'Q_mr6:!:;FGUVsĽ hh[3 hh^- hh_`h_` h_y=hWh;hhF.hV+h j hh; hhWhWh`/F&/B ! ) b & [  e !X$Pgdgdgdgd*gdE(h!Ve;GV]|4gdgdgdgds12|abcpq6P\z/012G뿸몣xqj hha1 h=hW h=h90 hFh=hF hFh[3 h=h[3 hn/mh[3hC hyhU# hyh[3 hh[3 h_y=hWhW hh; hbx;hG,h90hG, hh90 hhbx;hbx; hhW hh_` hhgr 'cq6\z2G: `!!X"""G#~%%&%'gdgdGN: A _!`!g!!!X"_""""""""#"#(#)#1#G#O#\#]#####($B$$$=%}%~%%%%%%&&&i&&&&üʱ h>(h7 h>(h^-h^-h:x hh/Wh^-hq h^-h^- h%h^- h%ha1h7 h=h7 h=h^- h=ha1 hha1hsz hha1ha1 h90ha18&&$'%'l''>(j(n(o(()K)M)N)a)))))**+>++++++++Y---------.../////111%252H2O2i22ühG hhv!hY= h_y=hWhWhbx; hha1 hhY= hhW hhsz hy,ha h90ha1 hahah hxhahaha1 h^-h^- hy,h 8%'n(N))*+----Q...//0b01112Q2i22 3K33gdgdgd$gd "gd23%3*3I34444668 8888899995:::::::::::d;;;;;s<t<z<<<<'=^=_=`=a=k=m=y={======ԼԸԭآhG;h-R7hG;5h-R7hk5h; hh; hha1h jh[h6:|hv!h[)hNth}h90h$"L hhW hh$"Lha1hY=hG hhv! hhG73444 5]55<6666:;<<'=_=`=a=k=l=m=y=z={==== $$Ifa$gd "gd "gdgdgd========PG $Ifgd "kd$$Ifl4\$\                 t0644 layt2Hp $$Ifa$gd "===>>>>>>>7>8>;><>H>I>J>K>M>O>h>i>l>m>o>p>r>t>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> ? 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