ࡱ> _ Fbjbjzyzy ;6b6b~=&!!!!!!!!8!d>"!b0##(###%%$&abbbbbb$cefT$b!'%%''$b!!##49b5.5.5.'!#!#7*5.'a5.5.:$38p6#ޕ(\6 7Ob0bf6 g)gp6g!p6x$&Lp&65.&,&$&$&$&$b$bC+$&$&$&b''''g$&$&$&$&$&$&$&$&$&B T : SECTION 066113 SOLID SURFACING COUNTERTOPS GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division01 Specification Sections, apply to this Section. SUMMARY Section Includes: EDIT BELOW AS REQUIRED. Solid surface material countertops. Solid surface material backsplashes. Solid surface material end splashes. Solid surface material apron fronts. Solid surface material sinks. Solid surface material thresholds. Solid-surface-material window sills. Solid-surface-material wall bases. Solid-surface-material opening surrounds. Related Requirements: RETAIN SUBPARAGRAPH BELOW TO CROSS-REFERENCE REQUIREMENTS CONTRACTOR MIGHT EXPECT TO FIND IN THIS SECTION BUT ARE SPECIFIED IN OTHER SECTIONS. Section061000 "Miscellaneous Carpentry" for wood support for countertops. Section064116 Plastic-Laminate-Faced Architectural Cabinets Section066115 "Quartz Agglomerate Countertops Fabrications." Section064118 "Plastic Laminate-Clad Countertops." SUBMITTALS Coordination: Submit related shop drawings, specified in another Section simultaneously for approval. Cabinet shops, showing all dimensions and indicating how countertops are to be mounted to cabinets. Product Data: For countertop materials [and sinks]. Shop Drawings: For countertops. Show materials, finishes, edge and backsplash profiles, methods of joining, and cutouts for plumbing fixtures. Show locations and details of joints. Show direction of directional pattern, if any. Samples for Verification: For the following products: Countertop material, 6 inches (150 mm) square. Wood trim, 8 inches (200 mm) long. One full-size solid surface material countertop, with front edge[and backsplash], 8 by 10 inches (200 by 250 mm), of construction and in configuration specified. Qualification Data: For fabricator. Maintenance Data: For solid surface material countertops to include in maintenance manuals. Include Product Data for care products used or recommended by Installer and names, addresses, and telephone numbers of local sources for products. QUALITY ASSURANCE RETAIN "FABRICATOR QUALIFICATIONS" PARAGRAPH BELOW IF REQUIRED BY PROJECT SIZE, FABRICATION, OR INSTALLATION DETAILS. Fabricator Qualifications: Shop that employs skilled workers with 5 years of commercial experience and qualified by manufacturer who custom-fabricate countertops similar to that required for this Project, and whose products have a record of successful in-service performance. Installer Qualifications: Fabricator of countertops with 5 years of commercial experience and qualified by manufacturer. A MOCKUP MAY BE A REASONABLE PRECAUTION FOR PROJECTS THAT REQUIRE MANY SOLID SURFACE MATERIAL COUNTERTOPS, BUT IT MAY BE IMPRACTICAL FOR OTHER APPLICATIONS. Mockups: Build mockups to demonstrate aesthetic effects and to set quality standards for fabrication and execution. Build mockup of typical countertop as shown on Drawings or as directed by Architect. Subject to compliance with requirements, approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. FIELD CONDITIONS Field Measurements: Verify dimensions of countertops by field measurementsafter base cabinets are installed but before countertop fabrication is complete. COORDINATION Coordinate locations of utilities that will penetrate countertops or backsplashes. PRODUCTS SOLID SURFACE COUNTERTOP MATERIALS Solid Surface Material: Homogeneous-filled plastic resin complying with ICPASS-1.  HYPERLINK "http://www.specagent.com/Lookup?ulid=11727" Manufacturers: Subject to compliance with requirements, provide products by one of the following:  HYPERLINK "http://www.specagent.com/Lookup?uid=123457056838" Affinity Surfaces; a brand of Domain Industries, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457026042" Avonite Surfaces.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457026043" E. I. du Pont de Nemours and Company, Corian.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457026044" Formica Corporation. LG Hausys, America.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457026050" Wilsonart LLC. DELETE OPTION IN "TYPE" SUBPARAGRAPH BELOW IF 1/4-INCH- (6.4-MM-) THICK MATERIAL IS NOT USED. Type: Provide Standard type[or Veneer type made from material complying with requirements for Standard type, as indicated] unless Special Purpose type is indicated. EDIT BELOW TO MEET PROJECT REQUIREMENTS OR THE NEXT PARAGRAPH. Integral Sink Bowls: Comply with CSAB45.5/IAPMOZ124. EDIT BELOW TO MEET PROJECT REQUIREMENTS AND DELETE ABOVE. Under-Mount Bowls: Under-Mount Lavatory Bowls (ADA): Colors and Patterns: [As indicated by manufacturer's designations] [Match Architect's samples] [As selected by Architect from manufacturer's full range] [As indicated in Interior Finish Legend on Drawings]. RETAIN "SOLID WOOD EDGES AND TRIM" PARAGRAPH BELOW FOR COUNTERTOPS WITH DECORATIVE WOOD EDGE. WOOD SPECIES ARE EXAMPLES ONLY; OTHER SPECIES MAY BE AVAILABLE. INDICATE DETAILS ON DRAWINGS. HYPERLINK "http://www.arcomnet.com/sustainable_design.aspx?topic=175"Certified Wood: Wood products shall be certified as "FSC Pure" according to FSCSTD-01-00 and FSCSTD-40-004. HYPERLINK "http://www.arcomnet.com/sustainable_design.aspx?topic=63"Composite Wood Products: Products shall be made without urea formaldehyde. Plywood: Exterior softwood plywood complying with DOCPS1, GradeC-C Plugged, touch sanded. COUNTERTOP FABRICATION Fabricate countertops according to solid surface material manufacturer's written instructions and to the AWI/AWMAC/WI's "Architectural Woodwork Standards." Grade: [Premium] [Custom]. DELETE "CONFIGURATION" PARAGRAPH BELOW IF COUNTERTOP IS INDICATED ON DRAWINGS. Configuration: RETAIN ONE FRONT AND ONE BACKSPLASH STYLE IN FIRST TWO SUBPARAGRAPHS BELOW OR REVISE TO SUIT PROJECT. Front: [Straight, slightly eased at top] [Beveled] [3/4-inch (19-mm) bullnose] [Radius edge with apron, 2 inches (50 mm) high with 3/8-inch (9.5-mm) radius] [1-1/2-inch (38-mm) laminated bullnose] [1-inch (25-mm) laminated bullnose] [Straight, slightly eased at top with separate apron, 6 inches (150 mm) high, recessed 1/4-inch (6.4-mm) behind front edge] [Wood-trimmed edge as indicated]. Backsplash: [Straight, slightly eased at corner] [Beveled] [Radius edge with 3/8-inch (9.5-mm) radius]. End Splash: [Matching backsplash] [None]. Exposed Edge Treatment: Built up to minimum 1-14/ inch (32 mm) thick; square edge; use marine edge at sinks. Drip Edge: Drip groove 1/8 inch (3 mm) wide and deep, located 1/2 inch (12 mm) back from edge on underside of all exposed edges. Countertops: [1/2-inch- (12.7-mm-)] [3/4-inch- (19-mm-)] thick, solid surface material [with wood-trimmed edges] [with front edge built up with same material]. Backsplashes: [1/2-inch- (12.7-mm-)] [3/4-inch- (19-mm-)] thick, solid surface material[with wood-trimmed edges]. Fabricate tops with shop-applied edges[and backsplashes] unless otherwise indicated. Comply with solid surface material manufacturer's written instructions for adhesives, sealers, fabrication, and finishing. DELETE OPTION IN LAST PARAGRAPH ABOVE OR DELETE FIRST SUBPARAGRAPH BELOW; DELETE BOTH FOR CONTRACTOR'S OPTION. Fabricate with loose backsplashes for field assembly. DELETE SUBPARAGRAPH BELOW IF NO INTEGRAL SINKS. Integral Sinks and Bowls: Integral castings; minimum 3/4 inch (19 mm) wall thickness. Finish on Exposed Surfaces: [Matte, gloss rating of 5 to 20] [[Semi-gloss, gloss rating of 25 to 50] [Polished, gloss rating of 55 to 80] [Match countertops] Install integral sink bowls in countertops in the shop. Joints: Fabricate countertops in sections for joining in field. Joint Locations: Not within 18 inches (450 mm) of a sink and not where a countertop section less than 36 inches (900 mm) long would result, unless unavoidable. Splined Joints: Accurately cut kerfs in edges at joints for insertion of metal splines to maintain alignment of surfaces at joints. Make width of cuts slightly more than thickness of splines to provide snug fit.Provide at least three splines in each joint. Epoxy Welded : If caulk joints are not required, provide chemical joint. Cutouts and Holes: RETAIN "UNDERCOUNTER PLUMBING FIXTURES" SUBPARAGRAPH BELOW FOR UNDERCOUNTER LAVATORIES AND SINKS. SHOP FABRICATION USUALLY PROVIDES BETTER RESULTS, BUT LARGE OPENINGS, SUCH AS FOR KITCHEN SINKS, ARE BETTER COMPLETED AFTER TOP IS IN PLACE TO AVOID POSSIBILITY OF BREAKAGE DURING DELIVERY OR INSTALLATION. Undercounter Plumbing Fixtures: Make cutouts for fixtures[in shop] using template or pattern furnished by fixture manufacturer. Form cutouts to smooth, even curves. RETAIN ONE OF FIRST THREE SUBPARAGRAPHS BELOW TO DESCRIBE PROFILE OF CUTOUT EDGES OR INDICATE ON DRAWINGS. Provide vertical edges, slightly eased at juncture of cutout edges with top and bottom surfaces of countertop and projecting 3/16 inch (5 mm) into fixture opening. Provide vertical edges, rounded to 3/8-inch (10-mm) radius at juncture of cutout edges with top surface of countertop, slightly eased at bottom, and projecting 3/16 inch (5 mm) into fixture opening. Provide 3/4-inch (20-mm) full bullnose edges projecting 3/8 inch (10 mm) into fixture opening. RETAIN "COUNTER-MOUNTED PLUMBING FIXTURES" SUBPARAGRAPH BELOW FOR COUNTER-MOUNTED LAVATORIES, SINKS, AND SO FORTH. SHOP FABRICATION USUALLY PROVIDES BETTER RESULTS, BUT LARGE OPENINGS, SUCH AS FOR KITCHEN SINKS, ARE BETTER COMPLETED AFTER TOP IS IN PLACE TO AVOID POSSIBILITY OF BREAKAGE DURING DELIVERY OR INSTALLATION. Counter-Mounted Plumbing Fixtures: Prepare countertops in shop for field cutting openings for counter-mounted fixtures. Mark tops for cutouts and drill holes at corners of cutout locations. Make corner holes of largest radius practical. RETAIN "FITTINGS" SUBPARAGRAPH BELOW IF USING DECK-MOUNTED FITTINGS OR SOAP DISPENSERS. Fittings: Drill countertops in shop for plumbing fittings, undercounter soap dispensers, and similar items. KEEP BELOW AND EDIT AS REQUIRED TO MEET PROJECT REQUIREMENTS. SOLID-SURFACE-MATERIAL FABRICATIONS Thresholds: Beveled Edge Type: Maximum 1:2 slope, with lower edge of bevel aligned with or up to 1/16-inch above adjacent floor surface. Finish bevel to match top surface of threshold. Limit height of threshold to 1/4-inch or less above adjacent floor surface. Refer to Drawings for sizes. Solid Surface Wall Panels: Solid surface sheet or plastic resin casting over continuous substrate. Flat Sheet Thickness: [1/4 inch (6 mm)] [1/2 inch (12 mm)] minimum. Solid Surface Sheet or Plastic Resin Casings: Complying with ISFA -01 and NEMA LD 3; acrylic or polyester resin, mineral filler, and pigments; homogenous, non-porous and capable of being worked and repaired using standard woodworking tools; no surface coating; color and pattern consistent throughout thickness. Refer to Drawings for sizes. Window Sills: 1/2-inch- (12.7-mm-) thick, solid surface material with beveled edges. Refer to Drawings for sizes. Wall Bases: 1/2-inch- (12.7-mm-) thick, solid surface material with beveled edge. Refer to Drawings for sizes. Fabrication: Fabricate items in one piece with shop-applied edges unless otherwise indicated. Comply with solid-surface-material manufacturer's written instructions for adhesives, sealers, fabrication, and finishing. INSTALLATION MATERIALS Adhesive: Product recommended by solid surface material manufacturer. HYPERLINK "http://www.arcomnet.com/sustainable_design.aspx?topic=143"Adhesives shall have a VOC content of 70g/L or less. Sealant for Countertops: Comply with applicable requirements in Section079200 "Joint Sealants." ACCESSORIES EDIT THIS ENTIRE ARTICLE TO MEET PROJECT REQUIREMENTS. Grommets for Cable Passage through Countertops: Doug Mockett and Company as follows: EDP3 Flip-Top Series 2-1/2 inch Grommet. RG Rectangular Grommet. Color: As selected by Architect from manufacturers full range of colors. Countertop Support Brackets: Flush Mount, minimum 400 lb. load limit. Basis of Design: Rakks Corporation; EH-1212FM. Provide manufacturers standard factory-applied primer. Refer to Division 09 Section Painting for finish coat. Paint: Factory finished. Match wall finish or solid surface material. Countertop Support Leg: Steel, 3-inch diameter, 28.5-inches tall; minimum 300 lb. load limit. Basis of Design: Doug Mockett & Company.; TL28P-3. Support Brackets: Hafele No. 287.44.461 Hebgo bracket. EXECUTION EXAMINATION Examine substrates to receive solid surface material countertops and conditions under which countertops will be installed, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of countertops. Proceed with installation only after unsatisfactory conditions have been corrected. INSTALLATION Install countertops level to a tolerance of 1/8 inch in 8 feet (3 mm in 2.4m), 1/4 inch (6 mm) maximum. Countertops to be flush and joints to have a zero tolerance. RETAIN FIRST PARAGRAPH BELOW IF SOLID SURFACE COUNTERTOP IS FASTENED DIRECTLY TO CABINETS OR OTHER SUPPORTS. Fasten countertops by screwing through corner blocks of base units into underside of countertop. Predrill holes for screws as recommended by manufacturer. Align adjacent surfaces and, using adhesive in color to match countertop, form seams to comply with manufacturer's written instructions. Carefully dress joints smooth, remove surface scratches, and clean entire surface. RETAIN FIRST TWO PARAGRAPHS BELOW IF SOLID SURFACE COUNTERTOP IS INSTALLED OVER A PLYWOOD SUBTOP. Fasten subtops to cabinets by screwing through subtops into cornerblocks of base cabinets. Shim as needed to align subtops in a level plane. Secure countertops to subtops with adhesive according to solid surface material manufacturer's written instructions. Align adjacent surfaces and, using adhesive in color to match countertop, form seams to comply with manufacturer's written instructions. Carefully dress joints smooth, remove surface scratches, and clean entire surface. Bond joints with adhesive and draw tight as countertops are set. Mask areas of countertops adjacent to joints to prevent adhesive smears. Install metal splines in kerfs in countertop edges at joints. Fill kerfs with adhesive before inserting splines and remove excess immediately after adjoining units are drawn into position. Clamp units to temporary bracing, supports, or each other to ensure that countertops are properly aligned and joints are of specified width. DELETE BELOW IF NOT USING BACKSPLASHES OR END SPLASHES. Install backsplashes and end splashes by adhering to wall and countertops with adhesive. Mask areas of countertops and splashes adjacent to joints to prevent adhesive smears. DELETE BELOW IF NOT USING APRONS. Install aprons to backing and countertops with adhesive. Mask areas of countertops and splashes adjacent to joints to prevent adhesive smears. Fasten by screwing through backing. Predrill holes for screws as recommended by manufacturer. Complete cutouts not finished in shop. Mask areas of countertops adjacent to cutouts to prevent damage while cutting. Make cutouts to accurately fit items to be installed, and at right angles to finished surfaces unless beveling is required for clearance. Ease edges slightly to prevent snipping. Apply sealant to gaps at walls; comply with Section079200 "Joint Sealants." END OF SECTION 06 61 13 FOR MDACC USE ONLY. 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