ࡱ> ~_ Y>bjbjzyzy ;6b6b/5)$"$"$"$"$"8"8"8"8p"L"8"=0##(###$$$<<<<<<<$E>@ <$"&$$&&<$"$"##4<)))&$"#$"#<)&<))3:#Rp'j88<<0=8C'CH::C$";d$L8%6)n%,%$$$<<($$$=&&&&C$$$$$$$$$B : SECTION 072635 MOISTURE VAPOR EMISSION CONTROL SYSTEM GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division01 Specification Sections, apply to this Section. SUMMARY Section includes the following: Two-component, one-coat application process incorporating a moisture vapor emission control system to be applied on a Unit Price basis. System described in this Section is not included in the Contract, but is only to be used in the event that results of pre-construction testing performed on floor slabs scheduled to receive adhered finish flooring systems determine that moisture content, vapor emission levels, or pH of concrete floor slabs exceeds adhesive and finish flooring system manufacturers recommended maximum levels. Prescribed system treatment including: Shot-blasting surface preparation. Control System, 2 coats. Non-Porous Primer as required by manufacturer. Portand-based cementitious underlayment topcoat, gypsum products are unacceptable. Work of this Section applies to new concrete sub-floors, [and existing concrete subfloors,] scheduled to receive adhesively and directly-attached finish flooring. Unit prices for concrete moisture vapor emission control system are included in Division01 Section "Unit Prices, and will be applied under the following conditions: In the event that the results of pre-construction testing determine or reveal that relative humidity, vapor emission levels, or alkalinity-pH of concrete floor slabs fall within adhesive and finish flooring system manufacturers recommended maximum levels, Owner may elect to omit system. Related Requirements: Division03 Section Cast-in-Place Concrete for subfloors. Division03 Section Under-Slab Sheet Vapor Retarder. Finish Flooring: Applicable Division09 Sections. DEFINITIONS MVETR: Moisture Vapor Emission Transmission Rate, measured in pounds of moisture transmitted per 1,000 square feet of [theoretical] floor area per 24hours. RH: Relative Humidity per ASTM F-2170. SUBMITTALS Product Data: For each type of product specified. Technical data sheet demonstrating compliance with specified requirements. Concrete Moisture Vapor Emission Control System components Non-porous primer product Cementitious underlayment topcoat product Installer Certificates: Signed by system manufacturer certifying that Installer is approved, authorized, or licensed by manufacturer to install vapor emission control system. Qualification Data: For Installer and manufacturer. Manufacturer's Field Inspection Reports and /or pre-installation checklist. Test Reports: Meeting compliance with product attributes requirements and ASTM Laboratory testing. Warranties: Special warranties specified in this Section. QUALITY ASSURANCE Installer Qualifications: An experienced firm that is approved, authorized, or licensed by control system manufacturer to install manufacturer's product and that is eligible to receive manufacturer's warranty. Minimum 5years verifiable contracting experience in the installation of floor coatings and concrete preparation Minimum of 5years verifiable experience in the installation of concrete moisture vapor emission control similar to that specified for this Project. Manufacturer Qualifications: Minimum 5 years of producing moisture vapor emission control system products. Technical personnel with a minimum 5 years of experience with moisture vapor emission control emission products. Maintain product liability insurance in the amount of 5million per occurrence. Warranty program covering: Costs associated with repair or replacement of concrete vapor emission control system and finish floor covering or coating, including repair or replacement labor. Costs for both control system materials and installed accessories. Source Limitations: Obtain specified products from one source with resources to provide products of consistent quality in appearance and physical properties without delaying the Work and will warrant entire system performance. Preinstallation Testing: Refer to Division09 Section Preinstallation Testing for Floor Coverings. Moisture Vapor Emission Rate: Maximum 3.0 lbs per ASTMF1869. Alkalinity-pH Level: Maximum 9.0pH per ASTMF710. Relative Humidity: Maximum 75percent per ASTMF2170. Perform testing in an acclimated-HVAC controlled environment. Preinstallation Conference: Conduct conference at Project site to comply with requirements in Division01 Section "Project Management and Coordination. DELIVERY, STORAGE, AND HANDLING Deliver materials in original packages and containers, with seals unbroken, bearing manufacturer's labels indicating brand name and directions for storage, mixing with other components, and application. Store materials to comply with manufacturer's written instructions to prevent deterioration from moisture or other detrimental effects. PROJECT CONDITIONS Environmental Limitations: Comply with manufacturer's written instructions for substrate temperature, ambient temperature, moisture, ventilation, and other conditions affecting vapor emission control system application. Maintain a temperature of not less than 60degF or more than 95degF and humidity levels of less than 40percent prior to, during and 72hours after application process unless manufacturer's written recommendations specify tighter temperature range or longer time periods. Close spaces to traffic during application process and 24 hours after installation process or as accepted in writing by manufacturer and installer. WARRANTY Warranty: Manufacturer to warrant control system products and components to maintain adhesion to all types of concrete substrates, concrete silicates and treatments, tolerant to moisture, alkalinity-pH and relative humidity during a 15year period. Warranty includes repair and replacement of flooring products, coatings, primers and finishes applied over the control system surface and labor costs in the event of system failure during warranty period. Workmanship and Materials Warranty: Manufacturing Defects Warranty Period: 15years. Installation Defects Warranty: 15years. Warranty Covering Improper Installations: 15years. Moisture and Alkalinity Damage to Flooring: 15years. Manufacturers warranty shall cover the following: 100% Relative humidity level per ASTM F2170 Alkalinity-pH level of 14pH per ASTM F710 Control system components. Floor covering systems including resinous systems. Adhesives, patching materials and installation accessories. Labor charges involved. Warranty shall commence from Date of Substantial Completion. Warranty shall not exclude foreign salts, admixtures, resin and silicate surface treatments or surface due to normal concrete movement. Installation deems acceptance of on-site conditions. PRODUCTS MANUFACTURERS Acceptable Manufacturers: Subject to compliance with requirements, provide moisture vapor emission control system by one of the following: Ardex Engineered Cements, Aliquippa PA. Product: Ardex MC Rapid. Koster American Corp., Virginia Beach, VA. Product: VAP I 2000. Sika Corporation, Lyndhurst, NJ. Product: Sika MB. SYSTEM DESCRIPTION Concrete Moisture Vapor Emission Control System: Combination of a two-component epoxy liquid penetrant coating and an additional non-porous primer and a 1/8-inch cementitious underlayment topcoat to mechanically and chemically restrict excessive relative humidity levels, moisture vapor emission rates and alkalinity-pH in concrete substrates for compliance with subsequent floor covering or coating materials. Material Compatibility: Provide materials that are compatible with one another under conditions of service and application required, as demonstrated by system manufacturer based on testing and long-term field experience. PERFORMANCE REQUIREMENTS Conform to ASTM F3010 Standard Practice for Two-Component Resin Based Membrane-Forming Mitigation Systems. MATERIALS Acceptable Product: Two-component, epoxy type product containing no latex, acrylic, organic additives or chemistries that may re-emulsify or support micro-organism growth. Volatile Organic Compound per EPA Method 24: Less than 100 g/l (0.80lbs/gal). Product Attributes: Performance: Confirmed by independent third party laboratory testing. Water Vapor Transmission Rate per ASTME96: Maximum 0.40grams/h-m(2) Alkali Resistance per ASTMD1308: Resistance to 14pH, and resistance to 10percent sodium hydroxide for 16 hours. Adhesion Strength per ASTMD4541/D7234: 500psi or 100percent concrete failure. Relative Humidity per ASTMF2170: Restrict 100percent humidity. Environmental: Growth Resistance: Product shall not support the growth of mold, mildew or biological growth. Safety: Non-corrosive, non-toxic, and non-hazardous to installers. Water Pollution: Non-marine pollutant, safe for natural water sources. Primers and Cementitious Underlayment Topcoat: Moisture tolerant non-porous primer and covered by a self-leveling cement or calcium aluminate based product with a compressive strength of 4,100psi per ASTMC109, as approved in writing by control system manufacturer. Nominal thickness of 1/4 inch (6 mm), minimum 1/8 inch (3 mm). Water: Potable and at a temperature of not more than 70degF (21degC). EXECUTION EXAMINATION Preinstallation Testing: Refer to Division09 Section Preinstallation Testing for Floor Coverings. Verify building is enclosed with windows, doors and other building components installed to prevent rain, wind and contamination during applications. Ideal conditions are under balanced HVAC operation before, during and after installation process. PREPARATION Surface Preparation: Shot-blast surfaces to expose absorbent concrete layer (ICRI Concrete Surface Profile 3 to 4). Employ mechanical grinder near wall base, edges, columns and other areas not accessible by shot-blasting equipment. Mechanically remove, according to manufacturer's written instructions, laitance, glaze, efflorescence, curing compounds, form-release agents, dust, dirt, grease, oil, and other contaminants that might impair bond. Prepare control joints and cold joints with manufacturer's recommended joint-membrane dispersion system. Treat nonmoving substrate cracks according to manufacturer's written instructions to prevent cracks from telegraphing (reflecting) through cementitious topcoat. Properly treat slab on deck voids during applications to prevent migration to lower grade levels during application. Vacuum entire prepared surfaces clean of debris and preparation methods. Do not use sweeping compounds, wet mops or acid etching products. APPLICATION Apply control system in accordance with manufacturer's instructions for a warranted system. Application Temperature Limits: Install control system treatments within the following temperature limitations: Minimum 65degF, maximum 85degF. Contact manufacturer for specific hot weather conditions. Application Method: Follow manufacturer recommendations for application. Process shall produce the following performance: Moisture Vapor Emission, ASTM F1869: Control up to 25lbs. Concrete Alkalinity, ASTMF710: Control up to 14pH. Relative Humidity, ASTMF2170: Control up to 100percent relative humidity. CEMENTITIOUS UNDERLAYMENT TOPCOAT General: Mix and apply underlayment components according to manufacturer's written instructions in areas scheduled to receive adhesive-applied floor coverings. Close spaces to traffic during application process and 24 hours after installation process or as accepted in writing by manufacturer and installer. Coordinate application of components to provide optimum underlayment adhesion. Apply non-porous primer or manufactures recommended fine sand over control system surface to promote optimum cementitious underlayment topcoat adhesion. Apply underlayment to produce uniform, level surface, minimum 1/8inch thick. Cover preparation methods, holes, cracks and joints. Apply in accordance with manufacturer's recommendations to maintain proper thickness of product. Feather edges to match adjacent floor elevations. Final Surface: Smooth and compatible with specified floorings and flooring adhesives. Allow underlayment to dry for a minimum of 24 hours at temperatures above 75 degrees F and 48 hours for temperatures of less than 75 degrees. Prevent contamination during application and use fans to promote the curing process in accordance with manufactures recommendations. Underlayment installation shall be smooth, no ridges and ready for flooring applications. Verify underlayment application has acceptable adhesion, proper bonding properties, shows no signs of defects or hollow spots prior to flooring installation. FIELD QUALITY CONTROL Manufacturer's Field Services: Conduct on site inspections before and after control system process. Notify Architect in writing of non-warranted conditions. Submit results to Owner and Architect for review prior to flooring applications. Repair/ Replacement control system at no cost to Owner in the following areas not meeting parameters: Manufacturer thickness requirements Underlayment applications not meeting requirements Defective components of installation. PROTECTION Protect underlayment from concentrated and rolling loads for remainder of construction period. END OF SECTION 07 26 35 FOR MDACC USE ONLY. 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