ࡱ> _ Fbjbjzyzy ;6b6b=< < < < < P P P 8 D P 2F0!>"(f"f"f"#B# #EEEEEEE$bGJ@E< %##%%E< < f"f"4En)n)n)%< f"< f"-0n)%En)n):].I/f"/h&R5/ 0F02F?/ XK&~XKI/XK< I/#L<$6n)r$,$###EE8(6###2F%%%%XK#########B : SECTION 077129 MANUFACTURED ROOF EXPANSION JOINTS GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY Section Includes: Bellows-type roof expansion joints. Aluminum roof expansion joints. Related Requirements: RETAIN SUBPARAGRAPHS BELOW TO CROSS-REFERENCE REQUIREMENTS CONTRACTOR MIGHT EXPECT TO FIND IN THIS SECTION BUT ARE SPECIFIED IN OTHER SECTIONS. Section061000 "Miscellaneous Carpentry" for wooden curbs or cants for mounting roof expansion joints. Section "" for roofing system. Section077200 "Roof Accessories" for manufactured and prefabricated metal roof curbs. PREINSTALLATION MEETINGS RETAIN "PREINSTALLATION CONFERENCE" PARAGRAPH BELOW IF WORK OF THIS SECTION IS EXTENSIVE OR COMPLEX ENOUGH TO JUSTIFY A CONFERENCE. Preinstallation Conference: Conduct conference at Project site. SUBMITTALS Product Data: For each type of product. Shop Drawings: For roof expansion joints. Include plans, elevations, sections, and attachment details. Include details of splices, intersections, transitions, fittings, method of field assembly, and location and size of each field splice. Provide isometric drawings of intersections, terminations, and changes in joint direction or planes, depicting how components interconnect with each other and adjacent construction to allow movement and achieve waterproof continuity. Samples: For each exposed product and for each color specified, 6 inches (150 mm) in size. Qualification Data: For Installer. Product Test Reports: For each fire-barrier provided as part of a roof-expansion-joint assembly, for tests performed by a qualified testing agency. Sample Warranties: For special warranties. QUALITY ASSURANCE Installer Qualifications: Installer of roofing membrane. WARRANTY Special Warranty: Manufacturer and Installer agree to repair or replace roof expansion joints and components that leak, deteriorate beyond normal weathering, or otherwise fail in materials or workmanship within specified warranty period. Warranty Period: Two years from date of Substantial Completion. RETAIN "SPECIAL WARRANTY ON PAINTED FINISHES" PARAGRAPH BELOW FOR FACTORY-COATED METAL. DELETE IF METAL IS LEFT UNCOATED OR FIELD FINISHED. COORDINATE WITH FINISHES RETAINED IN PART2. Special Warranty on Painted Finishes: Manufacturer's standard form in which manufacturer agrees to repair finish or replace roof expansion joints that show evidence of deterioration of factory-applied finishes within specified warranty period. Fluoropolymer Finish: Deterioration includes, but is not limited to, the following: Color fading more than fiveHunter units when tested according to ASTMD2244. Chalking in excess of a No.8 rating when tested according to ASTMD4214. Cracking, checking, peeling, or failure of paint to adhere to bare metal. Warranty Period: 10 years from date of Substantial Completion. PRODUCTS PERFORMANCE REQUIREMENTS General: Roof expansion joints shall withstand exposure to weather, remain watertight, and resist the movements indicated without failure, rattling, leaking, or fastener disengagement due to defective manufacture, fabrication, installation, or other defects in construction. Thermal Movements: Allow for thermal movements from ambient and surface temperature changes to prevent buckling, opening of joints, hole elongation, overstressing of components, failure of joint seals, failure of connections, and other detrimental effects. Temperature Change: 120 degF (67 degC), ambient; 180 degF (100 degC), material surfaces. Fire-Test-Response Characteristics: Provide fire-barrier assemblies with fire-test-response characteristics as determined by testing identical products, per test method indicated, by UL or another testing agency acceptable to authorities having jurisdiction. Assemblies shall be capable of anticipated movement while maintaining fire rating. Fire-barrier products shall bear classification marking of qualified testing agency. MANUFACTURERS  HYPERLINK "http://www.specagent.com/Lookup?ulid=9399" Manufacturers: Subject to compliance with requirements, provide products by one of the following:  HYPERLINK "http://www.specagent.com/Lookup?uid=123457015653" Architectural Art Manufacturing Inc.; a division of Pittcon Architectural Metals, LLC.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457015659" Balco, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457015656" C/S Group.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457015657" InPro Corporation (IPC).  HYPERLINK "http://www.specagent.com/Lookup?uid=123457015655" Johns Manville; a Berkshire Hathaway company.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457015658" MM Systems Corporation.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457015660" Watson Bowman Acme Corp. Source Limitations: Obtain roof expansion joints approved by roofing manufacturer and that are part of roofing membrane warranty. BELLOWS-TYPE ROOF EXPANSION JOINTS Flanged Bellows Roof Expansion Joint: Manufactured, continuous, waterproof, joint-cover assembly, consisting of exposed membrane bellows, laminated to flexible, closed-cell support foam, and secured along each edge to a 3- to 4-inch- (76- to 100-mm-) wide metal flange for nailing to substrate. Provide each size and type indicated,factory-fabricated units for corner and joint intersections and horizontal and vertical transitions including those to other building expansion joints, splicing units, adhesives, and other components as recommended by roof-expansion-joint manufacturer for complete installation. Fabricate each assembly specifically for installation configuration indicated on Drawings. Joint Movement Capability: Plus and minus 25 percent of joint size. Bellows: EPDM or Neoprene flexible membrane, nominal 60 mils (1.5 mm) thick. Color: Black or match roof color as close as possible. Flanges: Galvanized steel, 0.022 inch (0.56 mm) thick. Form: Flat to fit cants or angle formed to fit curbs as indicated on Drawings. Secondary Seal: Continuous, waterproof membrane within joint and attached to substrate on sides of joint below the primary bellows assembly. Thermal Insulation: Fill space above secondary seal with manufacturer's standard, factory-installed fiber insulation; with maximum flame-spread and smoke-developed indexes of 25 and 50, respectively, per ASTME84. Fire Barrier: Manufacturer's standard fire-resistive joint system with ratings determined per ASTME1966 or UL2079 to resist spread of fire and to accommodate building thermal[and seismic] movements without impairing its ability to resist the passage of fire and hot gases. Fire-Resistance Rating: Not less than fire-resistance rating of the roof assembly. REVIEW AND EDIT THE FOLLOWING FOR EACH PROJECT. BELOW ARE SAMPLES ONLY. Basis of Design Product: Type EJ EXT R 01: BRJ-200 at roof to roof as manufactured by Construction Specialties. Type EJ EXT R 02: BRJW-200 at roof to wall as manufactured by Construction Specialties. ALUMINUM ROOF EXPANSION JOINTS Aluminum Roof Expansion Joint: Manufactured, continuous, waterproof, joint-cover assembly; consisting of a formed or extruded metal cover secured to extruded aluminum frames, with water-resistant gasketing between cover and frames, and with provision for securing assembly to substrate and sealing assembly to roofing membrane or flashing. Provide each size and type indicated,factory-fabricated units for corner and joint intersections and horizontal and vertical transitions including those to other building expansion joints, splicing units, adhesives, and other components as recommended by roof-expansion-joint manufacturer for complete installation. Fabricate each assembly specifically for installation configuration indicated on Drawings. Joint Movement Capability: Plus and minus 25 percent of joint size. Frame Members: Extruded aluminum configured for curbs or sloped cants as indicated on Drawings; with exposed finish matching cover. Cover: Formed or extruded aluminum; thickness as recommended by manufacturer. AVAILABILITY OF ALUMINUM FINISHES AND COLORS VARIES AMONG MANUFACTURERS. Aluminum Finish: [Mill] [Clear anodic] [Color anodic] [High-performance organic] . Aluminum Finish Color: [Light bronze] [Medium bronze] [Dark bronze] [As indicated by manufacturer's designations] [As selected by Architect from manufacturer's full range]. Centering Devices: Centering bars or snap-on spring clips attached to the cover. Secondary Seal: Continuous, waterproof membrane within joint and attached to substrate on sides of joint below the cover. Thermal Insulation: Fill space above secondary seal with mineral-fiber blanket insulation; with maximum flame-spread and smoke-developed indexes of 25 and 50, respectively, per ASTME84. Fire Barrier: Manufacturer's standard fire-resistive joint system with ratings determined per ASTME1966 or UL2079 to resist spread of fire and accommodate building thermal[and seismic] movements without impairing its ability to resist the passage of fire and hot gases. Fire-Resistance Rating: Not less than fire-resistance rating of the roof assembly. REVIEW AND EDIT THE FOLLOWING FOR EACH PROJECT. BELOW ARE SAMPLES ONLY. Basis of Design Product: Type EJ EXT R 01: RJT-200 at roof to roof as manufactured by Construction Specialties. Type EJ EXT R 02: RJTW-200 at roof to wall as manufactured by Construction Specialties. Type EJ EXT R 03: RJTW-200 w/ RFX-2F (2-hour rated) at roof to wall as manufactured by Construction Specialties. MATERIALS Galvanized-Steel Sheet: ASTMA653/A653M, hot-dip zinc-coating designation G90 (Z275). Aluminum: ASTMB209 (ASTMB209M) for sheet and plate, ASTMB221 (ASTMB221M) for extrusions; alloy as standard with manufacturer for finish required, with temper to suit forming operations and performance required. Apply manufacturer's standard protective coating on aluminum surfaces to be placed in contact with cementitious or preservative-treated wood materials. RETAIN FINISHES IN "MILL FINISH," "CLASSII, CLEAR ANODIC FINISH," "CLASSI, CLEAR ANODIC FINISH," "CLASSI, COLOR ANODIC FINISH," "HIGH-PERFORMANCE ORGANIC FINISH," "TWO-COAT FLUOROPOLYMER," AND "THREE-COAT FLUOROPOLYMER" SUBPARAGRAPHS BELOW TO SUIT PROJECT. IF RETAINING MORE THAN ONE, INDICATE LOCATION OF EACH ON DRAWINGS OR BY INSERTS. MANY MANUFACTURERS OFFER MILL, CLASS II CLEAR ANODIC, CLASS I COLOR ANODIC, AND TWO-COAT FLUOROPOLYMER FINISHES AS STANDARD. VERIFY AVAILABILITY OF FINISHES WITH MANUFACTURERS RETAINED. Mill Finish: As manufactured. ClassII, Clear Anodic Finish: Architectural ClassII, clear coating 0.010 mm or thicker, complying with AAMA611. ClassI, Clear Anodic Finish: Architectural ClassI, clear coating 0.018 mm or thicker, complying with AAMA611. ClassI, Color Anodic Finish: Architectural ClassI, integrally colored or electrolytically deposited color coating 0.018 mm or thicker, complying with AAMA611. High-Performance Organic Finish: Prepare, pretreat, and apply coating to exposed metal surfaces to comply with coating and resin manufacturers' written instructions. RETAIN ONE OR BOTH SUBPARAGRAPHS BELOW. IF RETAINING BOTH, INDICATE LOCATION OF EACH ON DRAWINGS OR BY INSERTS. TO OBTAIN A PROPRIETARY FINISH SYSTEM, INSERT NAMES OF COATING MANUFACTURERS AND PRODUCTS. Two-Coat Fluoropolymer: System consisting of primer and fluoropolymer color topcoat containing not less than 70 percent PVDF resin by weight. Three-Coat Fluoropolymer: System consisting of primer, fluoropolymer color coat, and clear fluoropolymer topcoat, with both color coat and clear topcoat containing not less than 70 percent PVDF resin by weight. EPDM Membrane: ASTMD4637, Type standard with manufacturer for application. Neoprene Membrane: Neoprene sheet recommended by EPDM manufacturer for resistance to hydrocarbons, non-aromatic solvents, grease, and oil; and as standard with roof-expansion-joint manufacturer for application. Silicone Extrusions: ASTMD2000, UV stabilized, and that does not propagate flame. Adhesives: As recommended by roof-expansion-joint manufacturer. HYPERLINK "http://www.arcomnet.com/sustainable_design.aspx?topic=143"Adhesives shall have a VOC content of 70g/L or less. Fasteners: Manufacturer's recommended fasteners, suitable for application and designed to withstand design loads. Exposed Fasteners: Gasketed. Use screws with hex washer heads matching color of material being fastened. Mineral-Fiber Blanket: ASTMC665. Bituminous Coating: Cold-applied asphalt emulsion complying with ASTMD1187. EXECUTION EXAMINATION Examine substrates, areas, and conditions, with Installer present, to verify actual locations, dimensions, and other conditions affecting performance of the Work. Examine roof-joint openings, inside surfaces of parapets, and expansion-control joint systems that interface with roof expansion joints, for suitable conditions where roof expansion joints will be installed. Verify that substrate is sound, dry, smooth, clean, sloped for drainage, and securely anchored. Proceed with installation only after unsatisfactory conditions have been corrected. INSTALLATION General: Comply with manufacturer's written instructions for handling and installing roof expansion joints. Anchor roof expansion joints securely in place, with provisions for required movement. Use fasteners, protective coatings, sealants, and miscellaneous items as required to complete roof expansion joints. Install roof expansion joints true to line and elevation; with limited oil-canning and without warping, jogs in alignment, buckling, or tool marks. Provide for linear thermal expansion of roof expansion joint materials. Provide uniform profile of roof expansion joint throughout its length; do not stretch or squeeze membranes. Provide uniform, neat seams. Install roof expansion joints to fit substrates and to result in watertight performance. Torch cutting of roof expansion joints is not permitted. Do not use graphite pencils to mark aluminum surfaces. Directional Changes and Other Expansion-Control Joint Systems: Coordinate installation of roof expansion joints with other expansion-control joint systems to result in watertight performance. Install units at directional changes and at transitions between roof expansion joints and exterior expansion-control joint systems specified in Section079500 "Expansion Control" to provide continuous, uninterrupted, and watertight joints. Splices: Splice roof expansion joints with materials provided by roof-expansion-joint manufacturer for this purpose, to provide continuous, uninterrupted, and waterproof joints. Install waterproof splices and prefabricated end dams to prevent leakage of secondary-seal membrane. Fire Barrier: Install fire barrier where indicated to provide continuous, uninterrupted fire resistance throughout length of roof expansion joint, including transitions and end joints. Metal Protection: Protect metals against galvanic action by separating dissimilar metals from contact with each other or with corrosive substrates by painting contact surfaces with bituminous coating or by other permanent separation as recommended by manufacturer. PROTECTION Protect roof expansion joints from foot traffic, displacement, or other damage. Remove and replace roof expansion joints and components that become damaged by moisture or otherwise. END OF SECTION 07 71 29 FOR MDACC USE ONLY. 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