ࡱ> _ @hbjbjzyzy ;6b6b9_8Nt00 "("""#e$,$c0e0e0e0e0e0e0$240%##%%0""0+++%""/+%c0++-."M'}.u/000.5I(5.5.$"$+$$$$$00)$$$0%%%%5$$$$$$$$$B : SECTION 077200 ROOF ACCESSORIES GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division01 Specification Sections, apply to this Section. SUMMARY Section Includes: Roof curbs. Equipment supports. Roof hatches. KEEP BELOW IF SPECIFING. Pipe portals. Related Sections: RETAIN SUBPARAGRAPHS BELOW TO CROSS-REFERENCE REQUIREMENTS CONTRACTOR MIGHT EXPECT TO FIND IN THIS SECTION BUT ARE SPECIFIED IN OTHER SECTIONS. Section055000 "Metal Fabrications" for metal vertical ladders, ships' ladders, and stairs for access to roof hatches. Section055213 "Pipe and Tube Railings" for safety railing systems not attached to roof-hatch curbs. Section077100 "Roof Specialties" for manufactured fasciae, copings, gravel stops, gutters and downspouts, and counterflashing. Section077129 "Manufactured Roof Expansion Joints" for manufactured roof expansion-joint covers. COORDINATION Coordinate layout and installation of roof accessories with roofing membrane and base flashing andinterfacing and adjoining construction to provide a leakproof, weathertight, secure, and noncorrosive installation. Coordinate dimensions with rough-in information or Shop Drawings of equipment to be supported. SUBMITTALS Product Data: For each type of roof accessory. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes. Shop Drawings: For roof accessories. Include plans, elevations, keyed details, and attachments to other work. Indicate dimensions, loadings, and special conditions. Distinguish between plant- and field-assembled work. Provide cross reference to Drawing plans and details. Samples: For each exposed product and for each color and texture specified, prepared on Samples of size to adequately show color. RETAIN "DELEGATED-DESIGN SUBMITTAL" PARAGRAPH BELOW IF DESIGN SERVICES HAVE BEEN DELEGATED TO CONTRACTOR. BASICALLY REQUIRED FOR WIND SPEEDS OF 90 MPH OR HIGHER. Delegated-Design Submittal: For roof curbs and equipment supports indicated to comply with performance requirements and design criteria, including analysis data signed and sealed by the qualified professional engineer responsible for their preparation. Detail mounting, securing, and flashing of roof-mounted items to roof structure. Indicate coordinating requirements with roof membrane system. Wind-Restraint Details: Detail fabrication and attachment of wind restraints. Show anchorage details and indicate quantity, diameter, and depth of penetration of anchors. Coordination Drawings: Roof plans, drawn to scale, and coordinating penetrations and roof-mounted items. Show the following: Size and location of roof accessories specified in this Section. Method of attaching roof accessories to roof or building structure. Other roof-mounted items including mechanical and electrical equipment, ductwork, piping, and conduit. Required clearances. Sample Warranties: For manufacturer's special warranties. Operation and Maintenance Data: For roof accessories to include in operation and maintenance manuals. PRODUCTS PERFORMANCE REQUIREMENTS General Performance: Roof accessories shall withstand exposure to weather and resist thermally induced movement without failure, rattling, leaking, or fastener disengagement due to defective manufacture, fabrication, installation, or other defects in construction. RETAIN "DELEGATED DESIGN" PARAGRAPH BELOW IF CONTRACTOR IS REQUIRED TO ASSUME RESPONSIBILITY FOR DESIGN. BASICALLY REQUIRED FOR WIND SPEEDS OF 90 MPH OR HIGHER. Delegated Design: Engage a qualified professional engineer, as defined in Section014000 "Quality Requirements," to design roof curbs and equipment supports to comply with wind performance requirements, including comprehensive engineering analysis by a qualified professional engineer, using performance requirements and design criteria indicated. Wind-Restraint Performance: As indicated on Drawings or as required by local code of Authority Having Jurisdiction. RETAIN "ROOF CURBS" PARAGRAPH BELOW IF ROOF IS NOT APP. PREMANUFACTURED ROOF CURBS SHOULD NOT BE USED ON ATACTIC-POLYPROPYLENE (APP) ROOF. ROOF CURBS Roof Curbs: Internally reinforced roof-curb units capable of supporting superimposed live and dead loads, including equipment loads and other construction indicated on Drawings, bearing continuously on roof structure, and capable of meeting performance requirements; with welded or mechanically fastened and sealed corner joints, integral metal cant, and integrally formed deck-mounting flange at perimeter bottom.  HYPERLINK "http://www.specagent.com/Lookup?ulid=11238" Manufacturers: Subject to compliance with requirements, provide products by one of the following:  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974673" AES Industries, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974675" Air Balance Inc.; a division of MESTEK, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456992565" Bristolite Daylighting Systems, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974677" Curbs Plus, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974678" Custom Solution Roof and Metal Products.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974679" Greenheck Fan Corporation.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974680" KCC International Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974681" Lloyd Industries, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974682" LMCurbs.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974684" Metallic Products Corp.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974685" Milcor; Commercial Products Group of Hart & Cooley, Inc. Size: Coordinate dimensions with roughing-in information or Shop Drawings of equipment to be supported. Material: Unless otherwise indicated or required for strength, fabricate units from minimum 0.0747-inch-(1.9-mm-) thick, zinc-coated (galvanized) or aluminum-zinc alloy-coated steel sheet. Finish: Mill phosphatized. Construction: Curb Profile: Manufacturer's standard compatible with roofing system. On ribbed or fluted metal roofs, form deck-mounting flange at perimeter bottom to conform to roof profile. Fabricate curbs to minimum height of 12 inches (305 mm) above roofing surface unless otherwise indicated. Top Surface: Level top of curb, with roof slope accommodated by sloping deck-mounting flange or by use of leveler frame. Sloping Roofs: Where roof slope exceeds 1:48, fabricate curb with perimeter curb height tapered to accommodate roof slope so that top surface of perimeter curb is level. Equip unit with water diverter or cricket on side that obstructs water flow. Insulation: Factory insulated with 1-1/2-inch- (38-mm-) thick glass-fiber board insulation. Liner: Same material as curb, of manufacturer's standard thickness and finish. Nailer: Factory-installed wood nailer along top flange of curb under top flange on side of curb, continuous around curb perimeter. RETAIN "WIND RESTRAINT STRAPS AND BASE FLANGE ATTACHMENT" SUBPARAGRAPH BELOW IF REQUIRED BY PROJECT WIND UPLIFT PERFORMANCE REQUIREMENTS; CONSULT PROJECT STRUCTURAL ENGINEER. BASICALLY REQUIRED FOR WIND SPEEDS OF 90 MPH OR HIGHER. Wind Restraint Straps and Base Flange Attachment: Provide wind restraint straps, welded strap connectors, and base flange attachment to roof structure at perimeter of curb, of size and spacing required to meet wind uplift requirements. Platform Cap: Where portion of roof curb is not covered by equipment, provide weathertight platform cap formed from 3/4-inch (19-mm) thick plywood covered with metal sheet of same type, thickness, and finish as required for curb. Metal Counterflashing: Manufacturer's standard, removable, fabricated of same metal and finish as curb. EQUIPMENT SUPPORTS Equipment Supports: Internally reinforced perimeter metal equipment supports capable of supporting superimposed live and dead loads between structural supports, including equipment loads and other construction indicated on Drawings, spanning between structural supports; capable of meeting performance requirements; with weldedor mechanically fastened and sealed corner joints,integral metal cant, and integrally formed structure-mounting flange at bottom.  HYPERLINK "http://www.specagent.com/Lookup?ulid=11239" Manufacturers: Subject to compliance with requirements, provide products by one of the following:  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974693" AES Industries, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974695" Air Balance Inc.; a division of MESTEK, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974698" Custom Solution Roof and Metal Products.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974699" Greenheck Fan Corporation.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974700" KCC International Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974701" Lloyd Industries, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974702" LMCurbs.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974703" Louvers & Dampers, Inc.; a division of Mestek, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974704" Milcor; Commercial Products Group of Hart & Cooley, Inc.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456974705" Pate Company (The). Size: Coordinate dimensions with roughing-in information or Shop Drawings of equipment to be supported. Material: Unless otherwise indicated or required for strength, fabricate units from minimum 0.0747-inch-(1.9-mm-) thick, zinc-coated (galvanized) or aluminum-zinc alloy-coated steel sheet. Finish: Mill phosphatized. Construction: Curb Profile: Manufacturer's standard compatible with roofing system. Insulation: Factory insulated with 1-1/2-inch- (38-mm-) thick glass-fiber board insulation. Liner: Same material as equipment support, of manufacturer's standard thickness and finish. Nailer: Factory-installed continuous wood nailers 3-1/2 inches (90 mm) wide on top flange of equipment supports or under top flange on side of curb, continuous around support perimeter. RETAIN "WIND RESTRAINT STRAPS AND BASE FLANGE ATTACHMENT" SUBPARAGRAPH BELOW IF REQUIRED BY PROJECT WIND UPLIFT PERFORMANCE REQUIREMENTS; CONSULT PROJECT STRUCTURAL ENGINEER. BASICALLY REQUIRED FOR WIND SPEEDS OF 90 MPH OR HIGHER. Wind Restraint Straps and Base Flange Attachment: Provide wind restraint straps, welded strap connectors, and base flange attachment to roof structure at perimeter of curb of size and spacing required to meet wind uplift requirements. Platform Cap: Where portion of equipment support is not covered by equipment, provide weathertight platform cap formed from 3/4-inch (19-mm) thick plywood covered with metal sheet of same type, thickness, and finish as required for curb. Metal Counterflashing: Manufacturer's standard, removable, fabricated of same metal and finish as equipment support. On ribbed or fluted metal roofs, form deck-mounting flange at perimeter bottom to conform to roof profile. Fabricate equipment supports to minimum height of 12 inches (305 mm) above roofing surface unless otherwise indicated. Sloping Roofs: Where roof slope exceeds 1:48, fabricate each support with height to accommodate roof slope so that tops of supports are level with each other. Equip supports with water diverters or crickets on sides that obstruct water flow. Provide other features and components as required by applicable Division 23 sections. ROOF HATCH Roof Hatches: Metal roof-hatch units with lids and insulated double-walled curbs, welded or mechanically fastened and sealed corner joints, continuous lid-to-curb counterflashing and weathertight perimeter gasketing, integral metal cant, and integrally formed deck-mounting flange at perimeter bottom.  HYPERLINK "http://www.specagent.com/Lookup?ulid=5190" Manufacturers: Subject to compliance with requirements, provide products by one of the following:  HYPERLINK "http://www.specagent.com/Lookup?uid=123456972977" Babcock-Davis.  HYPERLINK "http://www.specagent.com/Lookup?uid=123456972983" Bilco Company (The). RETAIN ONE OF TWO "TYPE AND SIZE" PARAGRAPHS BELOW. IF AND SIZE ARE NOT INDICATED ON DRAWINGS; FOR MORE THAN ONE TYPE OR SIZE, INDICATE LOCATIONS ON DRAWINGS OR BY INSERTS. RETAIN FIRST PARAGRAPH FOR SINGLE-LEAF ROOF HATCH TYPICALLY USED FOR PERSONNEL AND SMALL EQUIPMENT ACCESS VIA FIXED LADDER, SHIP'S LADDER, OR SERVICE STAIR; RETAIN SECOND PARAGRAPH FOR DOUBLE-LEAF ROOF HATCH TYPICALLY USED FOR EQUIPMENT ACCESS. OPTIONS ARE MOST MANUFACTURERS' STOCK SIZES. Type and Size: Single-leaf lid: Size: [30 by 36 inches (750 by 900 mm)] [36 by 36 inches (900 by 900 mm)] [30 by 54 inches (750 by 1370 mm)] [30 by 96 inches (750 by 2440 mm)] [As indicated on Drawings]. Basis of Design Product: Bilco Type [_xxx___] Roof Hatch. Type and Size: Double-leaf lid: Size: [72 by 96 inches (1830 by 2440 mm)][As indicated on Drawings]. Basis of Design Product: Bilco Type [_xxx___] Roof Hatch. Loads: Minimum 40-lbf/sq. ft. (1.9-kPa) external live load and 20-lbf/sq. ft. (0.95-kPa) internal uplift load. Hatch Material: Zinc-coated (galvanized) or aluminum-zinc alloy-coated steel sheet. Thickness: Manufacturer's standard thickness for hatch size indicated. Finish: Factory prime coating. Construction: Insulation: Glass-fiber board or polyisocyanurate board. R-Value: 10.0 according to ASTM C1363. Hatch Lid: Opaque, insulated, and double walled, with manufacturer's standard metal liner of same material and finish as outer metal lid. Curb Liner: Manufacturer's standard, of same material and finish as metal curb. On ribbed or fluted metal roofs, form flange at perimeter bottom to conform to roof profile. Fabricate curbs to minimum height of 12 inches (305 mm) above roofing surface unless otherwise indicated. Sloping Roofs: Where slope or roof deck exceeds 1:48, fabricate curb with perimeter curb height that is tapered to accommodate roof slope so that top surfaces of perimeter curb are level. Equip hatch with water diverter or cricket on side that obstructs water flow. Hardware: Spring operators, hold-open arm, galvanized-steel spring latch with turn handles, galvanized-steel butt- or pintle-type hinge system, and padlock hasps inside and outside. Provide two-point latch on lids larger than 84 inches (2130 mm). Safety Railing System: Roof-hatch manufacturer's standard system including rails, clamps, fasteners, safety barrier at railing opening, and accessories required for a complete installation; attached to roof hatch and complying with 29CFR1910.23 requirements and authorities having jurisdiction. Height: 42 inches (1060 mm) above finished roof deck. Posts and Rails: Galvanized-steel pipe, 1-1/4 inches (31 mm) in diameter or galvanized-steel tube, 1-5/8 inches (41 mm) in diameter. Flat Bar: Galvanized steel, 2 inches (50 mm) high by 3/8 inch (9 mm) thick. Maximum Opening Size: System constructed to prevent passage of a sphere 21 inches (533 mm) in diameter. Self-Latching Gate: Fabricated of same materials and rail spacing as safety railing system. Provide manufacturer's standard hinges and self-latching mechanism. Post and Rail Tops and Ends: Weather resistant, closed or plugged with prefabricated end fittings. Provide weep holes or another means to drain entrapped water in hollow sections of handrail and railing members. Fabricate joints exposed to weather to be watertight. Fasteners: Manufacturer's standard, finished to match railing system. Finish: Manufacturer's standard. Basis of Design: Roof Hatch Fall Protection Safety Rail Model No. SP size as required by SafePro L.P., 877-723-357. PIPE PORTALS PIPE PORTALS ARE CURB-MOUNTED OR FLASHED SLEEVE DEVICES THAT ACCEPT RESILIENT SEALS THAT ARE SIZED TO SEAL AROUND STANDARD PIPES AND CONDUITS PENETRATING THE ROOF. KEEP IF YOU HAVE A NUMBER OF PIPES PENTRATING ROOF. PIPE PORTALS VARY AMONG MANUFACTURERS. PARAGRAPHS BELOW ARE EXAMPLES ONLY; INSERT DESCRIPTIONS OF OTHER TYPES TO SUIT PROJECT. Curb-Mounted Pipe Portal: Insulated roof-curb units with welded or mechanically fastened and sealed corner joints,integral metal cant orstepped integral metal cant raised the thickness of roof insulation, and integrally formed deck-mounting flange at perimeter bottom; with weathertight curb cover with single or multiple collared openings and pressure-sealed conically shaped EPDM protective rubber caps sized for piping indicated, with stainless-steel snaplock swivel clamps.  HYPERLINK "http://www.specagent.com/Lookup?ulid=11172" Manufacturers: Subject to compliance with requirements, provide products by the following:  HYPERLINK "http://www.specagent.com/Lookup?uid=123456973015" Roof Products and Systems (RPS); a division of Hart & Cooley, Inc. Flashing Pipe Portal: Formed aluminum membrane-mounting flashing flange and sleeve with collared opening and pressure-sealed conically shaped EPDM protective rubber cap sized for piping indicated, with stainless-steel snaplock swivel clamps.  HYPERLINK "http://www.specagent.com/Lookup?ulid=11172" Manufacturers: Subject to compliance with requirements, provide products by the following:  HYPERLINK "http://www.specagent.com/Lookup?uid=123456973015" Roof Products and Systems (RPS); a division of Hart & Cooley, Inc. METAL MATERIALS Zinc-Coated (Galvanized) Steel Sheet: ASTMA653/A653M, G90 (Z275) coating designationand mill phosphatized for field painting where indicated. Factory Prime Coating: Where field painting is indicated, apply pretreatment and white or light-colored, factory-applied, baked-on epoxy primer coat, with a minimum dry film thickness of 0.2 mil (0.005 mm). Concealed Finish: Pretreat with manufacturer's standard white or light-colored acrylic or polyester-backer finish consisting of prime coat and wash coat, with a minimum total dry film thickness of 0.5 mil (0.013 mm). Aluminum-Zinc Alloy-Coated Steel Sheet: ASTMA792/A792M, AZ50 (AZM150) coated. Factory Prime Coating: Where field painting is indicated, apply pretreatment and white or light-colored, factory-applied, baked-on epoxy primer coat, with a minimum dry film thickness of 0.2 mil (0.005 mm). Concealed Finish: Pretreat with manufacturer's standard white or light-colored acrylic or polyester-backer finish consisting of prime coat and wash coat, with a minimum total dry film thickness of 0.5 mil (0.013 mm). Steel Tube: ASTMA500/A500M, round tube. Galvanized-Steel Tube: ASTMA500/A500M, round tube, hot-dip galvanized according to ASTMA123/A123M. Steel Pipe: ASTMA53/A53M, galvanized. MISCELLANEOUS MATERIALS General: Provide materials and types of fasteners, protective coatings, sealants, and other miscellaneous items required by manufacturer for a complete installation. Glass-Fiber Board Insulation: ASTMC726, nominal density of 3 lb/cu. ft. (48 kg/cu.m), thermal resistivity of 4.3 degF xh x sq. ft./Btu x in. at 75 degF (29.8K x m/W at 24 degC), thickness as indicated. Polyisocyanurate Board Insulation: ASTMC1289, thickness and thermal resistivity as indicated. Bituminous Coating: Cold-applied asphalt emulsion complying with ASTMD1187/D1187M. Underlayment: Self-Adhering, High-Temperature Sheet: Minimum 30 to 40 mils (0.76 to 1.0 mm) thick, consisting of slip-resisting polyethylene-film top surface laminated to layer of butyl or SBS-modified asphalt adhesive, with release-paper backing; cold applied. Provide primer when recommended by underlayment manufacturer. Fastners: Fasteners: Roof accessory manufacturer's recommended fasteners suitable for application and metals being fastened. Match finish of exposed fasteners with finish of material being fastened. Provide nonremovable fastener heads to exterior exposed fasteners. Furnish the following unless otherwise indicated: Fasteners for Zinc-Coated or Aluminum-Zinc Alloy-Coated Steel: Series300 stainless steel or hot-dip zinc-coated steel according to ASTMA153/A153M or ASTMF2329. Gaskets: Manufacturer's standard tubular or fingered design of neoprene, EPDM, PVC, or silicone or a flat design of foam rubber, sponge neoprene, or cork. Elastomeric Sealant: ASTMC920, elastomeric silicone polymer sealant as recommended by roof accessory manufacturer for installation indicated; low modulus; of type, grade, class, and use classifications required to seal joints and remain watertight. Butyl Sealant: ASTMC1311, single-component, solvent-release butyl rubber sealant; polyisobutylene plasticized; heavy bodied for expansion joints with limited movement. Asphalt Roofing Cement: ASTMD4586/D4586M, asbestos free, of consistency required for application. GENERAL FINISH REQUIREMENTS Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes. Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast. EXECUTION EXAMINATION Examine substrates, areas, and conditions, with Installer present, to verify actual locations, dimensions, and other conditions affecting performance of the Work. Verify that substrate is sound, dry, smooth, clean, sloped for drainage, and securely anchored. Verify dimensions of roof openings for roof accessories. Proceed with installation only after unsatisfactory conditions have been corrected. INSTALLATION General: Install roof accessories according to manufacturer's written instructions. Install roof accessories level; plumb; true to line and elevation; and without warping, jogs in alignment, buckling, or tool marks. Anchor roof accessories securely in place so they are capable of resisting indicated loads. Use fasteners, separators, sealants, and other miscellaneous items as required to complete installation of roof accessories and fit them to substrates. Install roof accessories to resist exposure to weather without failing, rattling, leaking, or loosening of fasteners and seals. Metal Protection: Protect metals against galvanic action by separating dissimilar metals from contact with each other or with corrosive substrates by painting contact surfaces with bituminous coating or by other permanent separation as recommended by manufacturer. Underlayment: Where installing roof accessories directly on cementitious or wood substrates, install a course of underlayment and cover with manufacturer's recommended slip sheet. Bed flanges in thick coat of asphalt roofing cement where required by manufacturers of roof accessories for waterproof performance. Roof Curb Installation: Install each roof curb so top surface is level. Equipment Support Installation: Install equipment supports so top surfaces are level with each other. Roof-Hatch Installation: Verify that roof hatch operates properly. Clean, lubricate, and adjust operating mechanism and hardware. Attach safety railing system to roof-hatch curb. Flashing Pipe Portal Installation: Secure flashing pipe portal to roof membrane according to flashing pipe portal manufacturer's written instructions; flash pipe portal to surrounding roof membrane according to roof membrane manufacturer's instructions. Seal joints with elastomeric or butyl sealant as required by roof accessory manufacturer. REPAIR AND CLEANING Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing according to ASTMA780/A780M. Touch up factory-primed surfaces with compatible primer ready for field painting according to Section099600 "High-Performance Coatings." Clean exposed surfaces according to manufacturer's written instructions. Clean off excess sealants. Replace roof accessories that have been damaged or that cannot be successfully repaired by finish touchup or similar minor repair procedures. END OF SECTION 07 72 00 FOR MDACC USE ONLY. 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