ࡱ> _ Rbjbjzyzy E6b6bIx"x"x"x"x""""8"H#"@0$$%(%%%&&&,@.@.@.@.@.@.@$ADR@x"M(&&M(M(R@x"x"%%g@*'.'.'.M(x"%x"%^?'.M(,@'.'.n"7=%N \S)^< J?@<@< E)VE@=Ex"=H&L'6'.9',e'&&&R@R@, &&&@M(M(M(M(E&&&&&&&&&B >!: SECTION 081416 FLUSH WOOD DOORS GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division01 Specification Sections, apply to this Section. SUMMARY Section Includes: Solid-core doors[and transom panels] with [medium-density-overlay] [and] [plastic-laminate] faces. Factory finishing flush wood doors. Factory fitting flush wood doors to frames and factory machining for hardware. Related Sections: Section 081113 "Hollow Metal Doors and Frames" for hollow metal frames for flush wood doors. Section 081216"Aluminum Frames" for aluminum door frames for flush wood doors. Section087111 "Finish Hardware" for door hardware for flush wood doors. Section088000 "Glazing" for glass view panels in flush wood doors. Section099100 "Painting" for field finishing doors. Section134900 "Radiation Protection" for lead-lined flush wood doors. SUBMITTALS Product Data: For each type of door indicated. Include details of core and edge construction and trim for openings. Include factory-finishing specifications. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door; construction details not covered in Product Data; location and extent of hardware blocking; and other pertinent data. Indicate dimensions and locations of mortises and holes for hardware. Indicate dimensions and locations of cutouts. Indicate requirements for veneer matching. Indicate doors to be factory finished and finish requirements. Indicate fire-protection ratings for fire-rated doors. Samples for Initial Selection: For [plastic-laminate door faces] [and] [factory-finished doors]. Samples for Verification: Plastic laminate, 6 inches (150 mm) square, for each color, texture, and pattern selected. Corner sections of doors, to show construction detail approximately 5 by 5 inches (127 by 127 mm), with door faces and edges representing actual materials to be used. Louver blade and frame sections, 6 inches (150 mm) long, for each material and finish specified. Frames for light openings, 6 inches (150 mm) long, for each material, type, and finish required. Warranty: Sample of special warranty. QUALITY ASSURANCE RETAIN "MANUFACTURER QUALIFICATIONS" PARAGRAPH BELOW IF REQUIRED FOR LEED. BEFORE RETAINING, VERIFY THAT MANUFACTURERS COMPLY. NOTE THAT USGBC WILL ALLOW CREDIT FOR THE FULL VALUE OF THE DOOR AS CERTIFIED WOOD IF DOOR MANUFACTURER IS LISTED FOR CHAIN-OF-CUSTODY CERTIFICATION AND AT LEAST 70 PERCENT OF WOOD MATERIALS IN THE DOOR ARE FROM CERTIFIED FORESTS; OTHERWISE, IT ONLY ALLOWS CREDIT FOR THE VALUE OF CERTIFIED WOOD MATERIALS USED IN MAKING THE DOOR. Manufacturer Qualifications: A qualified manufacturer that is certified for chain of custody by an FSC-accredited certification body. KEEP FIRST PARAGRAPH BELOW. WHERE DOORS HAVE TO MATCH WITH CABINETS, PANELING ETC. KEEP SECOND STATEMENT AS WELL AS FIRST. Source Limitations: Obtain flush wood doors from single manufacturer. [Wood flitches shall be controlled by cabinet millworker for matching woodwork, doors, paneling, and other wood veneer items.] Fire-Rated Wood Doors: Doors complying with NFPA80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to NFPA252 or UL10C. RETAIN FIRST SUBPARAGRAPH BELOW IF APPLICABLE AND ACCEPTABLE TO AUTHORITIES HAVING JURISDICTION. DOORS OVER 4-FEET X 10 FEET OR 40 SQ.FT. PER LEAF ARE CONSIDERED TO BE OVERSIZED. Oversize Fire-Rated Door Assemblies: For units exceeding sizes of tested assemblies, provide certification by a qualified testing agency that doors comply with standard construction requirements for tested and labeled fire-rated door assemblies except for size. Temperature-Rise Limit: At horizontal exit enclosures and fire rated walls with glazed doors, provide doors that have a maximum transmitted temperature end point of not more than 450 degF (250 degC) above ambient after 30 minutes of standard fire-test exposure. RETAIN PARAGRAPH BELOW IF WORK OF THIS SECTION IS EXTENSIVE OR COMPLEX ENOUGH TO JUSTIFY A PREINSTALLATION CONFERENCE. Preinstallation Conference: Conduct conference at Project site. DELIVERY, STORAGE, AND HANDLING Comply with requirements of referenced standard and manufacturer's written instructions. Package doors individually in plastic bags or cardboard cartons. Mark each door on bottom rail with opening number used on Shop Drawings. PROJECT CONDITIONS KEEP FIRST SET OF NUMBERS FOR MOST OF THE U.S. USE SECOND SET OF NUMBERS FOR SOUTHERN U.S. HUMID AREAS. USE THE THIRD SET OF NUMBERS FOR SOUTHWEST U.S. DRY AREAS. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining temperature between 60 and 90 degF (16 and 32 degC) and relative humidity between [25 and 55] [43 and 70] [17 and 50] percent during the remainder of the construction period. WARRANTY Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period. Failures include, but are not limited to, the following: Warping (bow, cup, or twist) more than 1/4 inch (6.4 mm) in a 42-by-84-inch (1067-by-2134-mm) section. Telegraphing of core construction in face veneers exceeding 0.01 inch in a 3-inch (0.25 mm in a 76.2-mm) span. Warranty Period for Solid-Core Exterior Doors: Two years from date of Substantial Completion. Warranty Period for Solid-Core Interior Doors: Life of installation. PRODUCTS MANUFACTURERS HYPERLINK "http://www.specagent.com/LookUp/?ulid=4&mf=04&src=wd"Manufacturers: Subject to compliance with requirements, provide products by one of the following: HYPERLINK "http://www.specagent.com/LookUp/?uid=123456809625&mf=04&src=wd"Algoma Hardwoods, Inc. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456789391&mf=04&src=wd"Eggers Industries. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456809639&mf=04&src=wd"Graham; an Assa Abloy Group company. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456789401&mf=04&src=wd"Marshfield Door Systems, Inc. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456789405&mf=04&src=wd"VT Industries Inc. DOOR CONSTRUCTION, GENERAL COORDINATE THE FOLLOWING WITH OTHER APPLICABLE SECTIONS. Low-Emitting Materials: Fabricate doors with adhesives and composite wood products that do not contain urea formaldehyde. Rails (Horizontal Edges): Solid lumber - hardwood or softwood, with grain running perpendicular to stiles. Stiles (Vertical Edges) Compatible - Similar in overall color, grain characteristics as the face veneer. Outer stile minimum widths after factory trim to be 1/2-inch (13mm) Vertical Edges can be one piece or laminated hardwood lumber, but the visible portion must be same species as face veneer or recognized compatible species. The matching or outer layer of lumber must be a minimum of 1/2-inch (13mm) or thicker after trim. WDMAI.S.1-A Performance Grade: Heavy Duty unless otherwise indicated. Extra Heavy Duty: [Public toilets] [janitor's closets] [assembly spaces] [exits] [patient rooms] [and where indicated]. Standard Duty: [Closets (not including janitor's closets)] [private toilets] [and where indicated]. Particleboard-Core Doors: Particleboard: ANSIA208.1, GradeLD-2,made with binder containing no urea-formaldehyde resin. CONSIDER DELETING FIRST SUBPARAGRAPH BELOW. SOME DOOR MANUFACTURERS CONTEND THAT BLOCKING WEAKENS PARTICLEBOARD-CORE DOORS AND IS NOT REQUIRED. IF RETAINING, SELECT ONE OF TWO OPTIONS. Blocking: Provide wood blocking in particleboard-core doors [as needed to eliminate through-bolting hardware.] [as follows:] IF RETAINING SUBPARAGRAPH AND SECOND OPTION ABOVE, RETAIN FIRST THREE SUBPARAGRAPHS BELOW FOR BLOCKING REQUIRED. 5-inch (125-mm) top-rail blocking, in doors indicated to have closers. 5-inch (125-mm) bottom-rail blocking, in exterior doors and doors indicated to have kick, mop, or armor plates. 5-inch (125-mm) midrail blocking, in doors indicated to have exit devices. Provide doors with structural-composite-lumber cores instead of particleboard cores for doors indicated to receive exit devices. Note: All exit devices must be thru-bolted. Structural-Composite-Lumber-Core Doors: Structural Composite Lumber: WDMAI.S.10. Screw Withdrawal, Face: 700 lbf (3100N). Screw Withdrawal, Edge: 400 lbf (1780N). Fire-Protection-Rated Doors: Provide core specified or mineral core as needed to provide fire-protection rating indicated. Double Egress Doors in Smoke Barriers: Provide astragals arranged to meet requirements of NFPA 101 with the minimum allowed overlap. Other Labeled Pairs of Doors: Provide astragals complying with the manufacturer's approved labeling procedures for the rating class indicated. Pairs of Doors with One Inactive Leaf: Provide astragals complying with the manufacturer's requirements. Finish: Exposed surfaces to be clear anodized if aluminum, and factory primed if steel. Mineral-Core Doors: Core: Noncombustible mineral product complying with requirements of referenced quality standard and testing and inspecting agency for fire-protection rating indicated. Blocking: Provide hardwood or softwood blocking approved for use in doors of fire-protection ratings indicated or provide wider stiles and rails as needed to eliminate through-bolting hardware[.] [as follows:] RETAIN SECOND OPTION ABOVE AND FIRST FOUR SUBPARAGRAPHS BELOW ONLY AFTER VERIFYING AVAILABILITY FOR FIRE-PROTECTION RATING REQUIRED. DELETE FOUR SUBPARAGRAPHS BELOW IF RETAINING FIRST OPTION ABOVE. 5-inch (125-mm) top-rail blocking. 5-inch (125-mm) bottom-rail blocking, in doors indicated to have protection plates. 5-inch (125-mm) midrail blocking, in doors indicated to have armor plates. [4-1/2-by-10-inch (114-by-250-mm) lock blocks] [5-inch (125-mm) midrail blocking], in doors indicated to have exit devices. Note: All exit devices must be thru-bolted. Edge Construction: At hinge stiles, provide laminated-edge construction with improved screw-holding capability and split resistance. Comply with specified requirements for exposed edges. PLASTIC-LAMINATE-FACED DOORS Interior Solid-Core Doors: Grade: Premium. Plastic-Laminate Faces: High-pressure decorative laminates complying with NEMALD3, GradeHGS. Colors, Patterns, and Finishes: [Refer to Interior Finish Legend.] [As selected by Architect from laminate manufacturer's full range of products]. Exposed Verticaland Top Edges: Paint edges of solid wood stiles. Core: Core: Particleboard, structural composite lumber or mineral as applicable. Construction: Five plies. Stiles and rails are bonded to core, then entire unit abrasive planed before faces and crossbands are applied. Faces are bonded to core using a hot press. LOUVERS AND LIGHT FRAMES RETAIN THIS ARTICLE IF LOUVERS OR LIGHT FRAMES ARE REQUIRED. RETAIN APPLICABLE TYPES. IF MORE THAN ONE TYPE IS REQUIRED, COORDINATE WITH DRAWINGS. Metal Louvers: HYPERLINK "http://www.specagent.com/LookUp/?ulid=5&mf=04&src=wd"Manufacturers: Subject to compliance with requirements, provide products by one of the following: HYPERLINK "http://www.specagent.com/LookUp/?uid=123456793332&mf=04&src=wd"Air Louvers Inc. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456824254&mf=04&src=wd"Anemostat; a Mestek company. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456793336&mf=04&src=wd"Hiawatha Incorporated. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456793339&mf=04&src=wd"L&L Louvers, Inc. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456824257&mf=04&src=wd"LL Building Products, Inc.; a division of GAF Materials Corporation. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456824261&mf=04&src=wd"Louvers & Dampers, Inc.; a Mestek company. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456793342&mf=04&src=wd"McGill Architectural Products. Blade Type: [Vision-proof, invertedV] [Vision-proof, invertedY] [Darkroom-type, double invertedV]. RETAIN ONE OF THREE SUBPARAGRAPHS BELOW. Metal and Finish: Hot-dip galvanized steel, 0.040 inch (1.0 mm) thick, [factory primed for paint finish] [with baked-enamel- or powder-coated finish]. Metal and Finish: Extruded aluminum with ClassII, clear anodic finish, AA-M12C22A31. Metal and Finish: Extruded aluminum with [light bronze] [medium bronze] [dark bronze] [black], ClassII, color anodic finish, AA-M12C22A32/A34. Louvers for Fire-Rated Doors: Metal louvers with fusible link and closing device, listed and labeled for use in doors with fire-protection rating of 1-1/2 hours and less. HYPERLINK "http://www.specagent.com/LookUp/?ulid=6&mf=04&src=wd"Manufacturers: Subject to compliance with requirements, provide products by one of the following: HYPERLINK "http://www.specagent.com/LookUp/?uid=123456793344&mf=04&src=wd"Air Louvers Inc. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456824281&mf=04&src=wd"Anemostat; a Mestek company. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456793347&mf=04&src=wd"Hiawatha Incorporated. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456793349&mf=04&src=wd"L&L Louvers, Inc. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456825135&mf=04&src=wd"LL Building Products, Inc.; a division of GAF Materials Corporation. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456825136&mf=04&src=wd"Louvers & Dampers, Inc.; a Mestek company. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456793351&mf=04&src=wd"McGill Architectural Products. Metal and Finish: Hot-dip galvanized steel, 0.040 inch (1.0 mm) thick, [factory primed for paint finish] [with baked-enamel- or powder-coated finish]. Metal Frames for Light Openings in Fire-Rated Doors: Manufacturer's standard frame formed of 0.048-inch- (1.2-mm-) thick, cold-rolled steel sheet; [factory primed for paint finish] [with baked-enamel- or powder-coated finish]; and approved for use in doors of fire-protection rating indicated. FABRICATION Factory fit doors to suit frame-opening sizes indicated. Comply with clearance requirements of referenced quality standard for fitting unless otherwise indicated. Comply with requirements in NFPA80 for fire-rated doors. Factory machine doors for hardware that is not surface applied. Locate hardware to comply with DHI-WDHS-3. Comply with final hardware schedules, door frame Shop Drawings, DHIA115-W series standards, and hardware templates. Coordinate with hardware mortises in metal frames to verify dimensions and alignment before factory machining. RETAIN SUBPARAGRAPH BELOW WITH PAIRS OF FACTORY-FITTED, FIRE-RATED DOORS WHERE ASTRAGALS, ETC., ARE REQUIRED. Metal Astragals: Factory machine astragals and formed-steel edges for hardware for pairs of fire-rated doors. Dimensional Tolerances: Width: Plus or minus 1/32 inch (0.794-mm). Height: Plus or minus 1/16 inch (1.59-mm). Thickness: Plus or minus 1/32 inch (0.794-mm). Hardware Location: Plus or minus 1/64 inch (0.397-mm). Locks and Hinges: Minus 0 or plus 1/64 inch (0.397-mm). Flushness of Plant Assembled Joints: No variations between adjacent flat or molded surfaces. No show-through or telegraphing of substrates in the finish work. Transom and Side Panels: Fabricate matching panels with same construction, exposed surfaces, and finish as specified for associated doors. Finish bottom edges of transoms and top edges of rabbeted doors same as door stiles. Fabricate door and transom panels with full-width, solid-lumber,rabbeted, meeting rails. Provide factory-installed spring bolts for concealed attachment into jambs of metal door frames. Openings: Cut and trim openings through doors in factory. Light Openings: Trim openings with moldings of material and profile indicated. Louvers: Factory install louvers in prepared openings. Exterior Doors: Factory treat exterior doors with water repellent after fabrication has been completed but before factory finishing. FACTORY FINISHING General: Comply with referenced quality standard for factory finishing. Complete fabrication, including fitting doors for openings and machining for hardware that is not surface applied, before finishing. Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers may be omitted ontop and bottom edges, edges of cutouts, and mortises. EXECUTION EXAMINATION Examine doors and installed door frames before hanging doors. Verify that frames comply with indicated requirements for type, size, location, and swing characteristics and have been installed with level heads and plumb jambs. Reject doors with defects. Proceed with installation only after unsatisfactory conditions have been corrected. INSTALLATION Hardware: For installation, see Section087100 "Door Hardware" and Section087101 "Door Hardware Schedule. Installation Instructions: Install doors to comply with manufacturer's written instructions and the referenced quality standard, and as indicated. Install fire-rated doors in corresponding fire-rated frames according to NFPA80. Job-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as indicated below; do not trim stiles and rails in excess of limits set by manufacturer or permitted for fire-rated doors. Machine doors for hardware. Seal edges of doors, edges of cutouts, and mortises after fitting and machining. Clearances: Provide 1/8 inch (3.2 mm) at heads, jambs, and between pairs of doors. Provide 1/8 inch (3.2 mm) from bottom of door to top of decorative floor finish or covering unless otherwise indicated. Where threshold is shown or scheduled, provide 1/4 inch (6.4 mm) from bottom of door to top of threshold unless otherwise indicated. Comply with NFPA80 for fire-rated doors. Bevel non-fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) at lock and hinge edges. Bevel fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) at lock edge; trim stiles and rails only to extent permitted by labeling agency. Factory-Fitted Doors: Align in frames for uniform clearance at each edge. Factory-Finished Doors: Restore finish before installation if fitting or machining is required at Project site. ADJUSTING Operation: Rehang or replace doors that do not swing or operate freely. Finished Doors: Replace doors that are damaged or that do not comply with requirements. Doors may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing. END OF SECTION 08 14 16 FOR MDACC USE ONLY. 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