ࡱ> _ Tbjbjzyzy ;6b6bK(!(!(!(!(!tA3=(!&##&&3=(!(!""4H=h-h-h-&r(!"(!" =h-& =h-h--9;"` 'RA;<^=0=Q;4B'B ;B(!;t"%"D%h-\%p%"%"%"%3=3=*"%"%"%=&&&&B"%"%"%"%"%"%"%"%"%B : SECTION 095113 ACOUSTICAL PANEL CEILINGS GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY Section Includes: Acoustical panels and exposed suspension systems for ceilings. Products furnished, but not installed under this Section, include anchors, clips, and other ceiling attachment devices to be cast in concrete. PREINSTALLATION MEETINGS Preinstallation Conference: Conduct conference at Project site. SUBMITTALS Product Data: For each type of product. Shop Drawings: Reflected ceiling plans, drawn to scale, on which the following items are shown and coordinated with each other, using input from installers of the items involved: Suspended ceiling components. Structural members to which suspension systems will be attached. Size and location of initial access modules for acoustical panels. Items penetrating finished ceiling including the following: Lighting fixtures. Air outlets and inlets. Speakers. Sprinklers. Access panels. Perimeter moldings. Samples for Verification: For each component indicated and for each exposed finish required, prepared on Samples of size indicated below. Acoustical Panel: Set of 6-inch- (150-mm-) square Samples of each type, color, pattern, and texture. Exposed Suspension-System Members, Moldings, and Trim: Set of 6-inch- (150-mm-) long Samples of each type, finish, and color. Qualification Data: For testing agency. Product Test Reports: For each acoustical panel ceiling, for tests performed by a qualified testing agency. Evaluation Reports: For each acoustical panel ceiling suspension systemand anchor and fastener type, from ICC-ES. Field quality-control reports. Maintenance Data: For finishes to include in maintenance manuals. QUALITY ASSURANCE Testing Agency Qualifications: Qualified according to NVLAP for testing indicated. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution. Build mockup of typical ceiling area as shown on Drawings. Subject to compliance with requirements, approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. DELIVERY, STORAGE, AND HANDLING Deliver acoustical panels, suspension-system components, and accessories to Project site in original, unopened packages and store them in a fully enclosed, conditioned space where they will be protected against damage from moisture, humidity, temperature extremes, direct sunlight, surface contamination, and other causes. Before installing acoustical panels, permit them to reach room temperature and a stabilized moisture content. Handle acoustical panels carefully to avoid chipping edges or damaging units in any way. FIELD CONDITIONS Environmental Limitations: Do not install acoustical panel ceilings until spaces are enclosed and weatherproof, wet work in spaces is complete and dry, work above ceilings is complete, and ambient temperature and humidity conditions are maintained at the levels indicated for Project when occupied for its intended use. COORDINATION Coordinate ceiling panel layout with Division 21 Fire Suppression System Sections. PRODUCTS PERFORMANCE REQUIREMENTS Surface-Burning Characteristics: Comply with ASTME84; testing by a qualified testing agency. Identify products with appropriate markings of applicable testing agency. Flame-Spread Index: Comply with ASTME1264 for ClassA materials. Smoke-Developed Index: 450 or less. Fire-Resistance Ratings: Comply with ASTME119; testing by a qualified testing agency. Identify products with appropriate markings of applicable testing agency. Indicate design designations from UL's "Fire Resistance Directory" or from the listings of another qualified testing agency. ACOUSTICAL PANELS, GENERAL Source Limitations: Acoustical Ceiling Panel: Obtain each type from single source from single manufacturer. Suspension System: Obtain each type from single source from single manufacturer. Glass-Fiber-Based Panels: Made with binder containing no urea formaldehyde. Acoustical Panel Standard: Provide manufacturer's standard panels of configuration indicated that comply with ASTME1264 classifications as designated by types, patterns, acoustical ratings, and light reflectances unless otherwise indicated. Mounting Method for Measuring NRC: TypeE-400; plenum mounting in which face of test specimen is 15-3/4 inches (400 mm) away from test surface according to ASTME795. Acoustical Panel Colors and Patterns: Match appearance characteristics indicated for each product type. Where appearance characteristics of acoustical panels are indicated by referencing pattern designations in ASTME1264 and not manufacturers' proprietary product designations, provide products selected by Architect from each manufacturer's full range that comply with requirements indicated for type, pattern, color, light reflectance, acoustical performance, edge detail, and size. ACOUSTICAL PANELS Acceptable Manufacturers: Subject to compliance with requirements, provide products indicated or comparable products approved by Owner/Architect by one of the following: Armstrong World Industries, Inc. CertainTeed Corp. Rockfon. USG Interiors, Inc.; Subsidiary of USG Corporation. Basis of Design Products: Subject to compliance with requirements, provide one of the products indicated for each designation in the Interior Finish Legend. METAL SUSPENSION SYSTEMS, GENERAL Metal Suspension-System Standard: Provide manufacturer's standard direct-hung metal suspension systems of types, structural classifications, and finishes indicated that comply with applicable requirements in ASTMC635/C635M. Attachment Devices: Size for five times the design load indicated in ASTMC635/C635M, Table1, "Direct Hung," unless otherwise indicated. Comply with seismic design requirements. Anchors in Concrete: Anchors of type and material indicated below, with holes or loops for attaching hangers of type indicated and with capability to sustain, without failure, a load equal to five times that imposed by ceiling construction, as determined by testing according to ASTME488 or ASTME1512 as applicable, conducted by a qualified testing and inspecting agency. Power-Actuated Fasteners in Concrete: Fastener system of type suitable for application indicated, fabricated from corrosion-resistant materials, with clips or other accessory devices for attaching hangers of type indicated and with capability to sustain, without failure, a load equal to 10 times that imposed by ceiling construction, as determined by testing according to ASTME1190, conducted by a qualified testing and inspecting agency. Wire Hangers, Braces, and Ties: Provide wires complying with the following requirements: Zinc-Coated, Carbon-Steel Wire: ASTMA641/A641M, Class1 zinc coating, soft temper. Hold-Down Clips: Where indicated, provide manufacturer's standard hold-down clips spaced 24 inches (610 mm) o.c. on all cross tees. Impact Clips: Where indicated, provide manufacturer's standard impact-clip system designed to absorb impact forces against acoustical panels. METAL SUSPENSION SYSTEM Acceptable Manufacturer: Armstrong World Industries, Inc. CertainTeed Corp. USG Interiors, Inc.; Subsidiary of USG Corporation. Basis of Design Products: Subject to compliance with requirements, provide one of the products indicated for each designation in the Interior Finish Legend. METAL EDGE MOLDINGS AND TRIM Manufacturers: Subject to compliance with requirements, provide products by one of the following: Armstrong World Industries, Inc. CertainTeed Corp. Chicago Metallic Corporation. Fry Reglet Corporation. Gordon, Inc. USG Interiors, Inc.; Subsidiary of USG Corporation. Roll-Formed, Sheet-Metal Edge Moldings and Trim: Type and profile indicated or, if not indicated, manufacturer's standard moldings for edges and penetrations that comply with seismic design requirements; formed from sheet metal of same material, finish, and color as that used for exposed flanges of suspension-system runners. Provide manufacturer's standard edge moldings that fit acoustical panel edge details and suspension systems indicated and that match width and configuration of exposed runners unless otherwise indicated. For lay-in panels with reveal edge details, provide stepped edge molding that forms reveal of same depth and width as that formed between edge of panel and flange at exposed suspension member. For circular penetrations of ceiling, provide edge moldings fabricated to diameter required to fit penetration exactly. Extruded-Aluminum Edge Moldings and Trim: Where indicated, provide manufacturer's extruded-aluminum edge moldings and trim of profile indicated or referenced by manufacturer's designations, including splice plates, corner pieces, and attachment and other clips, complying with seismic design requirements and the following: Aluminum Alloy: Alloy and temper recommended by aluminum producer and finisher for type of use and finish indicated, and with not less than the strength and durability properties of aluminum extrusions complying with ASTMB221 (ASTMB221M) for Alloy and Temper6063-T5. Clear Anodic Finish: AAMA611, AA-M12C22A31, ClassII, 0.010 mm or thicker. Baked-Enamel or Powder-Coat Finish: Minimum dry film thickness of 1.5 mils (0.04 mm). Comply with ASTMC635/C635M and coating manufacturer's written instructions for cleaning, conversion coating, and applying and baking finish. Custom Perimeter Trim: Commercial quality extruded aluminum alloy 6063 trim channel with tee-bar connection clips or hanging clips and galvanized steel finish splice plates. Commercial quality extruded aluminum alloy 6063 Trim Channel and Bottom Drywall Trim, factory finished in custom paint finish color-matched to approved sample. Commercial quality aluminum T-Bar Connection Clip and Hanging Clip with Galvanized steel Splice Plate. Aluminum extrusions formed with distinct architectural detail groove on top and bottom flanges and special bosses to receive the T-bar Connection Clip, Hanging Clip and Splice Plate, to provide positive mechanical lock with no visible fasteners. ACOUSTICAL SEALANT Products: Subject to compliance with requirements, provide one of the following: Acoustical Sealant for Exposed and Concealed Joints: Pecora Corporation; AC-20FTR Acoustical and Insulation Sealant. USG Corporation; SHEETROCK Acoustical Sealant. PL Acoustical Sealant; Chemrex, Inc., Contech Brands. Acoustical Sealant: Manufacturer's standard sealant complying with ASTMC834 and effective in reducing airborne sound transmission through perimeter joints and openings in building construction as demonstrated by testing representative assemblies according to ASTME90. Exposed and Concealed Joints: Nonsag, paintable, nonstaining latex sealant. Concealed Joints: Nondrying, nonhardening, nonskinning, nonstaining, gunnable, synthetic-rubber sealant. Acoustical sealant shall comply with the testing and product requirements of the California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." EXECUTION EXAMINATION Examine substrates, areas, and conditions, including structural framing to which acoustical panel ceilings attach or abut, with Installer present, for compliance with requirements specified in this and other Sections that affect ceiling installation and anchorage and with requirements for installation tolerances and other conditions affecting performance of acoustical panel ceilings. Examine acoustical panels before installation. Reject acoustical panels that are wet, moisture damaged, or mold damaged. Proceed with installation only after unsatisfactory conditions have been corrected. PREPARATION Measure each ceiling area and establish layout of acoustical panels to balance border widths at opposite edges of each ceiling. Avoid using less-than-half-width panels at borders, and comply with layout shown on reflected ceiling plans. INSTALLATION General: Install acoustical panel ceilings to comply with ASTMC636/C636M and seismic design requirements indicated, according to manufacturer's written instructions and CISCA's "Ceiling Systems Handbook." Fire-Rated Assembly: Install fire-rated ceiling systems according to tested fire-rated design. Suspend ceiling hangers from building's structural members and as follows: Install hangers plumb and free from contact with insulation or other objects within ceiling plenum that are not part of supporting structure or of ceiling suspension system. Splay hangers only where required to miss obstructions; offset resulting horizontal forces by bracing, countersplaying, or other equally effective means. Where width of ducts and other construction within ceiling plenum produces hanger spacings that interfere with location of hangers at spacings required to support standard suspension-system members, install supplemental suspension members and hangers in form of trapezes or equivalent devices. Secure wire hangers to ceiling-suspension members and to supports above with a minimum of three tight turns. Connect hangers directly either to structures or to inserts, eye screws, or other devices that are secure and appropriate for substrate and that will not deteriorate or otherwise fail due to age, corrosion, or elevated temperatures. Secure flat, angle, channel, and rod hangers to structure, including intermediate framing members, by attaching to inserts, eye screws, or other devices that are secure and appropriate for both the structure to which hangers are attached and the type of hanger involved. Install hangers in a manner that will not cause them to deteriorate or fail due to age, corrosion, or elevated temperatures. Do not support ceilings directly from permanent metal forms or floor deck. Fasten hangers to cast-in-place hanger inserts, postinstalled mechanical or adhesive anchors, or power-actuated fasteners that extend through forms into concrete. When steel framing does not permit installation of hanger wires at spacing required, install carrying channels or other supplemental support for attachment of hanger wires. Do not attach hangers to steel deck tabs. Do not attach hangers to steel roof deck. Attach hangers to structural members. Space hangers not more than 48 inches (1200 mm) o.c. along each member supported directly from hangers unless otherwise indicated; provide hangers not more than 8 inches (200 mm) from ends of each member. Size supplemental suspension members and hangers to support ceiling loads within performance limits established by referenced standards and publications. Secure bracing wires to ceiling suspension members and to supports with a minimum of four tight turns. Suspend bracing from building's structural members as required for hangers, without attaching to permanent metal forms, steel deck, or steel deck tabs. Fasten bracing wires into concrete with cast-in-place or postinstalled anchors. Install suspension-system runners so they are square and securely interlocked with one another. Remove and replace dented, bent, or kinked members. Install edge moldings and trim of type indicated at perimeter of acoustical ceiling area and where necessary to conceal edges of acoustical panels. Apply acoustical sealant in a continuous ribbon concealed on back of vertical legs of moldings before they are installed. Screw attach moldings to substrate at intervals not more than 16 inches (400 mm) o.c. and not more than 3 inches (75 mm) from ends, leveling with ceiling suspension system to a tolerance of 1/8 inch in 12 feet (3.2 mm in 3.6m). Miter corners accurately and connect securely. Do not use exposed fasteners, including pop rivets, on moldings and trim. Install acoustical panels with undamaged edges and fit accurately into suspension-system runners and edge moldings. Scribe and cut panels at borders and penetrations to provide a neat, precise fit. Arrange directionally patterned acoustical panels as follows: As indicated on reflected ceiling plans. For square-edged panels, install panels with edges fully hidden from view by flanges of suspension-system runners and moldings. For reveal-edged panels on suspension-system runners, install panels with bottom of reveal in firm contact with top surface of runner flanges. For reveal-edged panels on suspension-system members with box-shaped flanges, install panels with reveal surfaces in firm contact with suspension-system surfaces and panel faces flush with bottom face of runners. Paint cut edges of panel remaining exposed after installation; match color of exposed panel surfaces using coating recommended in writing for this purpose by acoustical panel manufacturer. Install hold-down and / or impact clips in areas indicated, in areas required by authorities having jurisdiction, and for fire-resistance ratings; space as recommended by panel manufacturer's written instructions unless otherwise indicated. Protect lighting fixtures and air ducts to comply with requirements indicated for fire-resistance-rated assemblies. FIELD QUALITY CONTROL Special Inspections: Owner will engage a qualified special inspector to perform the following special inspections: Compliance of seismic design. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections and prepare test reports. Perform the following tests and inspections of completed installations of acoustical panel ceiling hangers and anchors and fasteners in successive stages. Do not proceed with installations of acoustical panel ceiling hangers for the next area until test results for previously completed installations show compliance with requirements. Extent of Each Test Area: When installation of ceiling suspension systems on each floor has reached 20 percent completion but no panels have been installed. Within each test area, testing agency will select one of every 10 power-actuated fasteners and postinstalled anchors used to attach hangers to concrete and will test them for 200 lbf (890N) of tension; it will also select one of every two postinstalled anchors used to attach bracing wires to concrete and will test them for 440 lbf (1957N) of tension. When testing discovers fasteners and anchors that do not comply with requirements, testing agency will test those anchors not previously tested until 20 pass consecutively and then will resume initial testing frequency. Acoustical panel ceiling hangers and anchors and fasteners will be considered defective if they do not pass tests and inspections. Prepare test and inspection reports. CLEANING Clean exposed surfaces of acoustical panel ceilings, including trim, edge moldings, and suspension-system members. Comply with manufacturer's written instructions for cleaning and touchup of minor finish damage. Remove and replace ceiling components that cannot be successfully cleaned and repaired to permanently eliminate evidence of damage. END OF SECTION 09 51 13 FOR MDACC USE ONLY. 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