ࡱ> mol_ 2bjbjzyzy ;p6b6b) !!!!!!!!8N!,z!!/jF"F"(n"n"n"###.......$0=3.!>%##>%>%.!!n"n"4.(((>%!n"!n"-(>%.((:z,,,n"@]$,&^, -.0/, M4&M4,M4!,#L#6($$,P$###..'###/>%>%>%>%M4#########B : SECTION 096116 CONCRETE FLOOR SEALING GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division01 Specification Sections, apply to this Section. SUMMARY Section includes the following: Liquid applied floor sealing for mechanical room floors. Sealing of other concrete floor areas not scheduled to receive finish floor covering. Cleaning and sealing of existing concrete floors not scheduled to receive finish floor covering. Related sections include the following: Section090565 Preinstallation Testing for Floor Finishes for substrate moisture and alkalinity tests to be performed on concrete substrates. SUBMITTALS Product Data: For each type of product. Include data to indicate chemical, solvent, and detergent resistance. Include information for primer, sealants, waterproofing, accessories and other required components. Include color charts indicating manufacturer's standard colors available. Samples: Submit samples 4 by 4 inch (100 by 100 mm) in size illustrating color, texture, and thickness. Submit the following: Test Reports: From Testing Agency for pre-installation substrate moisture and alkalinity tests. Certifications specified in Quality Assurance article. Qualification Data: Manufacturer's and applicator's qualification data. Manufacturers instructions. Warranty: Submit specified warranty. Maintenance Data: For fluid-applied floor sealer to include in maintenance manuals. Include the following: Manufacturers instructions on maintenance renewal of applied treatments. Protocols and product specifications for joint filing, crack repair and/or surface repair. Record Documents: Showing locations of substrate moisture and alkalinity tests. Provide markups on floor plan indicating the location of each test and the dates tests were performed. QUALITY ASSURANCE Manufacturer Qualifications: Company specializing in manufacturing Products specified in this Section with minimum 5 years documented experience. Installer Qualifications: An installer (applicator) who is approved, trained, or certified by fluid-applied floor sealer manufacturer. Source Limitations: Furnish products from one manufacturer for entire Project, unless otherwise acceptable to Architect. DELIVERY, STORAGE, AND HANDLING Deliver materials in manner to prevent damage to containers and bags. Store materials in accordance with manufacturer's instructions in clean and dry location with temperature between 60 deg F and 90 deg F. Keep products away from fire or open flame. FIELD CONDITIONS Environmental Limitations: Comply with floor sealing manufacturer's written instructions for substrate temperature, ambient temperature, humidity, ventilation, and other conditions affecting floor sealing application. Do not apply floor sealing until spaces are enclosed and weatherproof; wet work in spaces is complete and dry; and overhead work, including installing mechanical systems, lighting, and athletic equipment, is complete. Conditioning Period: Begins not less than 7 days before floor sealing application, is continuous through application, and continues not less than 3 days after application. After conditioning period, maintain relative humidity and ambient temperature planned for building occupants. Ventilate area where sealing is being installed. Post and enforce no smoking and no open flame signs until sealing has cured. Lighting: Provide permanent lighting or, if permanent lighting is not in place, simulate permanent lighting conditions during floor sealer application. Close spaces to traffic during floor sealer application and for not less than 24 hours after application unless manufacturer recommends a longer period. SEQUENCING AND SCHEDULING Sequence work under provisions of Division 01 Section Construction Progress Documentation. WARRANTY Prepare and submit in accordance with Sections016100 and 017700. Provide written warranty signed by manufacturer warranting work to be free from defective materials and workmanship, and agreeing to replace components which fail within 2 years from date of Substantial Completion. Failed materials and workmanship includes spalling, cracking, and delamination. PRODUCTS MECHANICAL ROOM FLOOR SEALING General: Two component, water-based, high-performance, high-solids, epoxy floor coating system Acceptable Manufacturers: Subject to compliance with requirements, provide products by one of the following: Dayton Superior Specialty Chemical Corp. L & M Construction Chemicals, Inc. Euclid Chemical. Basis of Design: Euclid Chemical; Eucopoxy Tufcoat VOC. Chemical Resistance: Test specimens of cured floor sealing according with ASTM D 1308 for immersion in listed reagents for not less than seven days. Detergent Solution, Heavy-duty. Gasoline. Hydraulic Fluid. Kerosene. Mineral Oil. Mineral Spirits. Oil, motor, Oil, Transformer. CONCRETE SEALING Hardening/Dustproofing/Sealing: Water-based, colorless, odorless solution of specialized reactive chemicals which penetrates concrete surfaces to seal, densify and harden. Acceptable Manufacturers: Subject to compliance with requirements, provide products by one of the following: Euco Diamond Hard, Euclid. Liqui-Hard, WR Meadows. Seal Hard, Laticrete. Basis of Design: Liqui-Hard, WR Meadows. Accessories: Joint Sealant Materials: Manufacturer's recommended sealant compatible with sealing system for type of service and joint condition indicated. Acceptable Manufacturers: Subject to compliance with requirements, provide products by one of the following: Rezi-Weld Flex, WR Meadows. RS 88; Metzger/McGuire. Euco QwikJoint 300; Euclid. Basis of Design: Rezi-Weld Flex, WR Meadows. EXECUTION EXAMINATION Examine substrates, with Installer (Applicator) present, for conditions affecting performance of floor sealing including substrate moisture content. Examine areas to receive sealing for: Defects in substrate that may affect proper execution of floor sealing work. Deviations beyond allowable tolerance for concrete slab work. Surface curing agents or sealers that would inhibit bond. Surface defects such as cracks that could transfer through to finished floor sealing surface if not corrected. Do not begin sealing work until concrete has cured a minimum of 28 days. Do not begin work until unsatisfactory conditions have been corrected. PREINSTALLATION TESTING General: Perform preinstallation testing under provisions of Section 090565. Submit floor sealing manufacturers written acceptance of the concrete floor substrate as represented by moisture and alkalinity testing. Submit copies of test reports and floor sealing manufacturers written acceptance of substrate conditions to Owner and Architect prior to sealing installation. If test results indicate concrete subfloor is not within sealing manufacturers acceptable range, notify Owner and Architect. PREPARATION Prepare Substrate: Tests concrete substrate for pH, contaminants, and moisture content in accordance with manufacturers recommendations. Ensure concrete is within manufacturers recommended limits prior to installation. Concrete Sub-floors: Verify that concrete slabs comply with ASTM F 710 and the following: Slab substrates are dry and free of curing compounds, sealers, hardeners, and other materials that may interfere with adhesive bond. Mechanically abrade or shot-blast existing concrete sealing to remove inappropriate curing agents and to open pores of concrete surfaces to allow penetration of bonding agent. Completely remove cleaning residue. Acid washing is not acceptable. Repair cracks, divots and surface imperfections according to manufacturer's instructions. Vacuum to remove dust and debris. Protect walls, floor openings, equipment, electrical openings, door frames, and other obstructions during installation. Cover floor and wall areas at mixing stations. MECHANICAL ROOM APPLICATION General: Apply sealing and integral cove base in accordance with manufacturers instructions Provide uniform monolithic wearing surface uninterrupted except where indicated or required. Primer: Mix and apply primer over prepared substrate at manufacturer's recommended spreading rate. Coordinate applying primer with membrane to ensure optimum adhesion between sealing materials and substrate. Integral Waterproofing Membrane: Apply waterproofing membrane over primer at specified thickness. Coordinate applying waterproofing membrane with primer and topping mix to ensure optimum adhesion between sealing materials and waterproofing membrane and between waterproofing membrane and substrate. Floor Sealing: Mix floor sealing material according to manufacturer's recommended procedures. Applied floor sealing material at specified thickness. Cove Base: Apply cove base mix to wall surfaces at locations shown to form cove base height of 4 inches (100 mm) with 3/8 inch (10 mm) radius unless otherwise indicated. Round interior and external corners. Follow manufacturer's printed instructions and details including taping, mixing, priming, application, and topcoating of cove base. Joint Sealants: Where substrate is interrupted by expansion or control joints, provide joint in floor coating to comply with details indicated or as recommended by floor sealing manufacturer. CONCRETE SEALING APPLICATION General: Mix and apply floor sealing components according to manufacturer's written instructions. Apply a minimum of 2 coats in accordance with manufacturers recommended coverage rates. Curing: Cure floor sealing materials according to manufacturer's directions, taking care to prevent contamination during application stages and before completing curing process. Indoor Air Quality Procedures: Ventilate in accordance with Division 01 Section Environmental Project Procedures. CLEANING AND PROTECTION Clean as recommended by manufacturer. Do not use materials or methods which may damage surface or surrounding construction. Cleaner, Maximum VOC Content: In accordance with applicable codes. Remove temporary covering and clean floor sealing prior to final inspection. Use cleaning materials and procedures recommended by floor sealing manufacturer. Protect finished work in accordance with manufacturers written instructions. Do not permit traffic over finished sealed floor surfaces. Protect sealed floor materials from damage and wear during construction operation. END OF SECTION 09 61 16 FOR MDACC USE ONLY. 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